工业零配件清洗

　　Industrial spare parts cleaning

　　在工业配件制作及加工过程中，工件表面常常会附有油渍、铁屑、抛光腊等污物，如果不彻底清洁会使加工件的不良率增加从而影响交付，给企业带来巨大的损失。

　　In the production and processing of industrial accessories, the surface of the workpiece often contains oil stains, iron filings, polishing wax and other dirt. If not thoroughly cleaned, it will increase the defect rate of the processed parts and affect delivery, causing huge losses to the enterprise.

　　传统的人工刷洗去污方法，清洁度低，且耗时耗力。蒸汽清洗工艺和高压水射流清洗所需的设备程序复杂，成本高，且在进行精细度和清洁度要求较高的清洗环节时，依旧无法满足需求。

　　The traditional manual scrubbing and cleaning method has low cleanliness and is time-consuming and labor-intensive. The equipment programs required for steam cleaning process and high-pressure water jet cleaning are complex and costly, and they still cannot meet the requirements for high precision and cleanliness in the cleaning process.

　　相比其他清洗方式，超声波清洗机显示出了巨大的优越性。尤其在规模化、自动化的生产车间企业中，已逐渐用超声波清洗机取代了传统浸洗、刷洗、压力冲洗、振动清洗和蒸气清洗等工艺方法。

　　Compared to other cleaning methods, ultrasonic cleaning machines have shown great superiority. Especially in large-scale and automated production workshop enterprises, ultrasonic cleaning machines have gradually replaced traditional processes such as immersion washing, brushing, pressure washing, vibration cleaning, and steam cleaning.

　　超声波清洗机工作原理

　　Working principle of ultrasonic cleaning machine

　　超声波清洗是通过超声波换能器转换成高频震荡而传播到清洗液中去的，超声波在清洗液中疏密相间的向前辐射，使液体产生数以万计的小气泡。

　　Ultrasonic cleaning is achieved by converting high-frequency vibrations into ultrasonic transducers and propagating them into the cleaning solution. Ultrasonic waves radiate forward in a dense and sparse manner in the cleaning solution, causing the liquid to produce tens of thousands of small bubbles.

　　这些小气泡在超声波纵向传播形成的负压区形成、生长，而在正压区迅速闭合，这种现象称为“空化效应”，气泡在闭合时可产生1000个大气压的瞬间高压，就像一连串的小“爆炸”不断地冲击工件表面，使工件表面及缝隙中的污垢迅速剥落，从而达到清洗工件的目的。

　　These small bubbles form and grow in the negative pressure zone formed by the longitudinal propagation of ultrasonic waves, and quickly close in the positive pressure zone. This phenomenon is called the "cavitation effect". When the bubbles close, they can generate an instantaneous high pressure of 1000 atmospheres, like a series of small "explosions" constantly impacting the surface of the workpiece, causing the dirt on the surface and gaps of the workpiece to quickly peel off, thus achieving the purpose of cleaning the workpiece.

　　超声波清洗机为什么广受欢迎？

　　Why are ultrasonic cleaning machines so popular?

　　超声波清洗机的高效率和高清洁度，得益于其声波在介质中传播时产生的穿透性和空化冲击波。所以它很容易将带有复杂外形、内腔的零部件清洗干净，对一般的除油、防锈、磷化等工艺过程，在超声波作用下只需几分钟即可完成，其速度比传统方法可提高几倍到几十倍。以下就超声波清洗机广受欢迎的原因进行具体分析：

　　The high efficiency and high cleanliness of ultrasonic cleaning machines are attributed to the penetrability and cavitation shock waves generated by the propagation of sound waves in the medium. So it is easy to clean components with complex shapes and cavities, and for general processes such as oil removal, rust prevention, phosphating, etc., it can be completed in just a few minutes under the action of ultrasound. Its speed can be several times to tens of times faster than traditional methods. The following is a specific analysis of the reasons why ultrasonic cleaning machines are widely popular:

　　01

　　01

　　清洗效果更好

　　Better cleaning effect

　　工业清洗时，复杂的工件形状，比如：盲孔、细缝、深孔等，利用手洗、蒸汽清洗、高压水射流等清洗方式都不能完全有效地清洗干净工件，但是使用超声波清洗机，则能够将这些传统工艺清洗不到的地方，轻而易举地清洁干净，所以现在几乎所有的工业清洗都是优先考虑超声波清洗工艺，因为它的适用范围更广，清洁更彻底。

　　During industrial cleaning, complex workpiece shapes such as blind holes, fine seams, deep holes, etc. cannot be completely effectively cleaned by hand washing, steam cleaning, high-pressure water jet and other cleaning methods. However, using ultrasonic cleaning machines can easily clean these areas that traditional processes cannot reach. Therefore, almost all industrial cleaning now prioritizes ultrasonic cleaning technology because it has a wider range of applications and more thorough cleaning.

　　02

　　02

　　清洗效率更高

　　Higher cleaning efficiency

　　传统的手工清洁效率低，人力成本高，在冲洗产品时需要高度集中精力，耗费体力。而且由于人的不确定性，也不能保证工件的清洗质量。而企业在使用超声波清洗机时，只需要将工件直接放入调剂好清洗剂的超声波清洗槽内，设定额定温度和清洗时间，超声波清洗作业可直接启动，在清洗过程中，不需要人员介入。不仅大大缩短清洗时长，清洗效果也得到显著提高。

　　Traditional manual cleaning has low efficiency, high labor costs, and requires high concentration and physical exertion when washing products. Moreover, due to human uncertainty, the cleaning quality of the workpiece cannot be guaranteed. When enterprises use ultrasonic cleaning machines, they only need to directly place the workpiece into the ultrasonic cleaning tank with pre mixed cleaning agents, set the rated temperature and cleaning time, and the ultrasonic cleaning operation can be directly started without personnel intervention during the cleaning process. Not only does it greatly shorten the cleaning time, but the cleaning effect is also significantly improved.

　　03

　　03

　　健康与安全

　　Health and Safety

　　超声波清洗机是一种物理清洗方式，安全可靠，不会产生电磁波及辐射，对人体没有伤害。此外，无需人体直接触摸清洁剂，对人身健康也有保障。

　　Ultrasonic cleaning machine is a physical cleaning method that is safe and reliable, does not produce electromagnetic waves or radiation, and does not harm the human body. In addition, there is no need for the human body to directly touch the cleaning agent, which also ensures personal health.

　　04

　　04

　　降低企业成本

　　Reduce enterprise costs

　　超声波清洗工艺可以实现全自动标准化清洗，仅需1人学习简单的系统操作，就可以产生1人抵10人甚至是更多人的效果，在清洗过程中，也能够减少工件表面损伤。所以这也就是为什么现在非常多的企业选择使用超声波清洗的原因之一。

　　The ultrasonic cleaning process can achieve fully automated standardized cleaning. With only one person learning simple system operations, it can produce the effect of one person for 10 or even more people. During the cleaning process, it can also reduce surface damage to the workpiece. So this is one of the reasons why many companies now choose to use ultrasonic cleaning.

　　本文由  超声波清洗机  友情奉献.更多有关的知识请点击   http://www.sinokohl.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

　　This article is a friendly contribution from the ultrasonic cleaning machine. For more related knowledge, please click http://www.sinokohl.com/ Sincere attitude. We provide you with comprehensive services. We will gradually contribute more relevant knowledge to everyone. Please stay tuned