一、概述

1、 Overview

欢迎使用本公司三槽水剂超声波清洗机，该设备为三槽底震式、 全不锈刚结构，耐酸、耐碱，美观耐用，使用碱性水基溶剂作为清洗剂， 特别适用于精密工件的清洗。本机采用清洗部份和控制部份分体结构， 使用方便，宜于保养。

Welcome to use our company's three tank water-based ultrasonic cleaning machine. This equipment is a three tank bottom vibration type, fully stainless steel structure, acid and alkali resistant, beautiful and durable. It uses alkaline water-based solvents as cleaning agents and is particularly suitable for cleaning precision workpieces. This machine adopts a separate structure of cleaning and control parts, which is easy to use and maintenance friendly.

三槽水剂超声波清洗机

Three tank water ultrasonic cleaning machine

三槽水剂超声波清洗机参考图片

Reference picture of ultrasonic cleaning machine with three tank water agent

二、结构组成与各主要组成部份功能

2、 Structural composition and functions of each major component

1.结构组成 该设备由超声波发生器、换能器、清洗槽、热风干燥系统、自动温控加热 系统、和外罩等组成。

1. The device consists of an ultrasonic generator, transducer, cleaning tank, hot air drying system, automatic temperature control heating system, and outer cover.

2.各主要组成部份功能

2. Functions of each main component

2.1超声波发生器：产生高于20KHZ的超音频电信号。

2.1 Ultrasonic Generator: Generate ultrasonic frequency electrical signals above 20KHZ.

2.2换能器：将超声波发生器产生的超音频电能转换成高频机械振荡而传入清洗液体中， 从而达到超声波清洗的目的。

2.2 Transducer: Convert the ultrasonic electrical energy generated by the ultrasonic generator into high-frequency mechanical oscillations and transmit them into the cleaning liquid, thereby achieving the purpose of ultrasonic cleaning.

2.3超声波清洗槽：盛载清洗液。

2.3 Ultrasonic cleaning tank: Contains cleaning solution.

2.4自动温控加热系统：自动控制清洗槽中清洗液的温度并决定进行加热与否。

2.4 Automatic temperature control heating system: Automatically controls the temperature of the cleaning solution in the cleaning tank and determines whether to heat it or not.

三、清洗工艺

3、 Cleaning process

超声波粗洗----超声波精洗----热风干燥。

Ultrasonic rough cleaning - Ultrasonic fine cleaning - Hot air drying.

四、开机前的准备

4、 Preparation before startup

1.检查清洗机是否安装平稳，机壳接地是否可靠；

1. Check whether the cleaning machine is installed smoothly and whether the chassis grounding is reliable;

2.将超声波发生器开关置于“关”的位置，检查电源是否合乎要求；

2. Place the ultrasonic generator switch in the "off" position and check if the power supply meets the requirements;

3.将机械温控置于0℃的位置;

3. Place the mechanical temperature control in the 0 ℃ position;

4.关闭机器侧面1个排液球阀；

4. Close one drain ball valve on the side of the machine;

5.注入清洗液，待液位低于缸面约10cm-15 cm为宜

5. Inject cleaning solution until the liquid level is about 10cm-15cm below the cylinder surface

6.将清洗槽上的超声线接到发生器上（红线接 + 绿线接 —）

6. Connect the ultrasonic wire on the cleaning tank to the generator (red wire connection+green wire connection -)

五、三槽水剂超声波清洗机操作规程

5、 Operating procedures for three tank water ultrasonic cleaning machine

1.接通电源

1. Connect the power supply

2.根据工艺要求，将温度控制器调节至所需温度

2. Adjust the temperature controller to the desired temperature according to the process requirements

3.当清洗槽达到设定温度后，指示灯自动熄灭，打开超声波发生器电源开关，超声波开始工作；

3. When the cleaning tank reaches the set temperature, the indicator light will automatically turn off, turn on the power switch of the ultrasonic generator, and the ultrasonic wave will start working;

4.超声波清洗机停止工作前，应先关掉所有开关，最后切断总电源。

Before the ultrasonic cleaning machine stops working, all switches should be turned off first, and finally the main power should be cut off.

六、注意事项

6、 Precautions

1）槽内无清洗液或低于容积的1/3时，禁止开超声波，否则会损坏超声波换能器。

1) When there is no cleaning solution or less than 1/3 of the volume in the tank, it is forbidden to turn on ultrasonic waves, otherwise it will damage the ultrasonic transducer.

2）槽内无清洗液或清洗液面未达要求时，绝对禁止加热，否则会损坏发热板。

2) When there is no cleaning solution in the tank or the cleaning liquid level does not meet the requirements, heating is absolutely prohibited, otherwise it will damage the heating plate.

3）绝不能使用易燃的清洁剂。

3) Never use flammable cleaning agents.

4）当清洗槽无清洗液时，绝不能开启加热器或超声波。

4) Never turn on the heater or ultrasonic waves when there is no cleaning solution in the cleaning tank.

5）不可将液体溅湿换能器及超声波发生器。

5) Do not splash the liquid onto the transducer and ultrasonic generator.

6）如有异物落入槽底应立即取出。

6) If any foreign objects fall into the bottom of the groove, they should be removed immediately.

7）切不可使用可燃性溶液作清洗液，由此引发的后果由使用方负全部责任。

7) Combustible solutions should not be used as cleaning solutions, and the user shall be fully responsible for any consequences arising therefrom.

8）旧液换新时，排液与加热均应在温度控制器置于0?C及常温，超声波开关置于“关”的位置下进行。

8) When replacing old liquid with new one, both drainage and heating should be set to 0 on the temperature controller? At C and room temperature, the ultrasonic switch is placed in the "off" position for operation.

9）热风干燥槽关风机之前要提前3分钟关闭加 。

9) Before turning off the fan in the hot air drying tank, it should be turned off 3 minutes in advance.

七、保养检查

7、 Maintenance inspection

1、电源：使用合符设备规格的电源及电源线，用户方的电源回路中必需装设专用于清洗机的空气开关以在需要的时侯切开清洗机电源

1. Power supply: Use a power supply and power cord that meets the equipment specifications. A dedicated air switch for the cleaning machine must be installed in the user's power circuit to cut open the cleaning machine power supply when needed

2、接地线：清洗机机体及发生器都会在其电源引线上配有专用的接地线，并有明区分于其它电线的特征，因为设备与水、腐蚀性（溶胀性）液位接触，易引起漏电，请按安全要求接好接地线；

2. Grounding wire: The cleaning machine body and generator will be equipped with dedicated grounding wires on their power leads, which have distinct characteristics from other wires. As the equipment comes into contact with water and corrosive (swelling) liquid levels, it is easy to cause leakage. Please connect the grounding wire according to safety requirements;

3、洗净槽中无液或液位不足都会对设备造成不可逆转的破坏，使用时必需确保槽中注入足量的洗净液，否则相关的电热器、泵、超声波震子都可能损坏并可能引超火灾及人身伤害；

3. No liquid or insufficient liquid level in the cleaning tank can cause irreversible damage to the equipment. When using, it is necessary to ensure that a sufficient amount of cleaning liquid is injected into the tank, otherwise related electric heaters, pumps, and ultrasonic transducers may be damaged and may cause fire and personal injury;

4、设备长期不用时，请放出洗净液，干燥内槽及表面后用薄膜保护好，以防止设备的腐蚀老化加快。

4. When the equipment is not in use for a long time, please release the cleaning solution, dry the inner tank and surface, and protect them with a thin film to prevent accelerated corrosion and aging of the equipment.

八、运输及安装

8、 Transportation and installation

1、搬运时应缓慢地平起平落，平放地上可利用机器底部安装轮推移，切勿碰撞机器。

1. When transporting, it should be slowly lifted and lowered horizontally. When placing it flat on the ground, the bottom of the machine can be used to install wheels for pushing, and do not collide with the machine.

2、机器应安装在通风干燥的地方 ,其环境温度与湿度不应过高 ，机身应水平放置 ，周围应留有0. 6米以上空间以便通风散热良好。

2. The machine should be installed in a well ventilated and dry place, and the ambient temperature and humidity should not be too high. The body should be placed horizontally, with a 0 A space of more than 6 meters is sufficient for good ventilation and heat dissipation.

3、电源的电压及最大允许电流应参照技术参数表格上的要求。

3. The voltage and maximum allowable current of the power supply should refer to the requirements on the technical parameter table.