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带你了解多槽手动超声波清洗机结构

来源:http://www.sinokohl.com/ 时间: 2025-04-19 浏览次数: 0

清洗槽体​

Clean the tank body

多槽手动超声波清洗机通常由多个清洗槽组成,常见的有 2 - 6 个槽体。槽体一般采用优质不锈钢材质,如 304 或 316 不锈钢,具有良好的耐腐蚀性与强度,能适应各类清洗液环境。槽体形状多为方形,便于安装与操作,其尺寸依据清洗物品的大小和批量进行定制。例如,用于清洗小型电子元件的槽体较为小巧,而清洗大型机械零部件的槽体,长度可能超过 2 米,宽度和深度也相应增大 。​

Multi slot manual ultrasonic cleaning machines are usually composed of multiple cleaning tanks, with common ones having 2-6 tank bodies. The tank body is generally made of high-quality stainless steel material, such as 304 or 316 stainless steel, which has good corrosion resistance and strength, and can adapt to various cleaning fluid environments. The shape of the groove is mostly square, which is convenient for installation and operation. Its size is customized according to the size and batch of cleaning items. For example, the tank used for cleaning small electronic components is relatively compact, while the tank used for cleaning large mechanical components may exceed 2 meters in length, with corresponding increases in width and depth. ​

每个清洗槽都有特定功能。一般来说,首槽为超声波粗洗槽,利用超声波的空化效应与清洗液的化学作用,初步去除零部件表面的大量污垢;第二槽为超声波精洗槽,进一步清除残留杂质,提升清洁度;后续槽体则根据需求,可作为市水或纯水漂洗槽,去除清洗液残留,确保零部件彻底洗净。部分清洗流程还设有防锈浸洗槽,在清洗后对金属零部件进行防锈处理 。​

Each cleaning tank has a specific function. Generally speaking, the first tank is an ultrasonic rough cleaning tank, which utilizes the cavitation effect of ultrasonic waves and the chemical reaction of cleaning solution to preliminarily remove a large amount of dirt on the surface of components; The second tank is an ultrasonic cleaning tank, which further removes residual impurities and improves cleanliness; Subsequent tanks can be used as commercial or pure water rinse tanks according to demand to remove residual cleaning solution and ensure thorough cleaning of components. Some cleaning processes also have rust proof immersion tanks, which perform rust proof treatment on metal components after cleaning. ​

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超声波发生系统​

Ultrasonic Generation System

超声波发生系统是清洗机的核心部件,由超声波发生器和超声波换能器组成。超声波发生器负责产生高频振荡电信号,其内部集成电源电路、振荡电路与功率放大电路。电源电路将输入的交流电转换为稳定直流电,为电路工作提供能量;振荡电路通过晶体振荡器等元件,产生 20kHz - 130kHz 的特定频率振荡信号;功率放大电路则将振荡信号放大,驱动换能器工作 。​

The ultrasonic generation system is the core component of the cleaning machine, consisting of an ultrasonic generator and an ultrasonic transducer. The ultrasonic generator is responsible for generating high-frequency oscillating electrical signals, and its internal integrated power circuit, oscillation circuit, and power amplification circuit. The power circuit converts the input AC power into stable DC power, providing energy for the operation of the circuit; The oscillation circuit generates specific frequency oscillation signals ranging from 20kHz to 130kHz through components such as crystal oscillators; The power amplification circuit amplifies the oscillating signal and drives the transducer to operate. ​

超声波换能器通常由压电陶瓷片和金属外壳构成。压电陶瓷片具有压电效应,当超声波发生器输出的高频电信号作用于压电陶瓷片时,它会产生机械振动,将电能转换为超声波振动能量。金属外壳保护和固定压电陶瓷片,并助力振动能量传递至清洗液。换能器一般安装在清洗槽底部或侧面,其数量和布局依据清洗槽大小与清洗需求设计,以保障超声波在清洗液中均匀分布,实现最佳清洗效果 。​

Ultrasonic transducers are typically composed of piezoelectric ceramic plates and metal shells. Piezoelectric ceramic plates have piezoelectric effect. When the high-frequency electrical signal output by the ultrasonic generator acts on the piezoelectric ceramic plate, it will generate mechanical vibration and convert electrical energy into ultrasonic vibration energy. The metal shell protects and fixes the piezoelectric ceramic sheet, and assists in transmitting vibration energy to the cleaning solution. Transducers are generally installed at the bottom or side of the cleaning tank, and their quantity and layout are designed according to the size of the cleaning tank and the cleaning requirements, to ensure that ultrasonic waves are evenly distributed in the cleaning solution and achieve the best cleaning effect. ​

辅助装置​

Auxiliary device

为提升清洗效果与操作便利性,多槽手动超声波清洗机还配备多种辅助装置。加热装置常见于部分清洗槽,有电热管加热和电磁加热两种方式。电热管加热通过将电热管插入清洗槽底部或侧面,利用电阻发热原理加热清洗液;电磁加热则利用电磁感应原理,使清洗槽体自身产生热量,加热效率更高且更均匀。加热装置与温度传感器相连,可实时监测清洗液温度,并根据设定温度自动调节加热功率,增强空化效应,提高清洗效率 。​

To improve cleaning efficiency and operational convenience, the multi slot manual ultrasonic cleaning machine is also equipped with various auxiliary devices. Heating devices are commonly used in some cleaning tanks, with two methods: electric heating tube heating and electromagnetic heating. Heating of electric heating tube is achieved by inserting the electric heating tube into the bottom or side of the cleaning tank, and using the principle of resistance heating to heat the cleaning solution; Electromagnetic heating utilizes the principle of electromagnetic induction to generate heat within the cleaning tank, resulting in higher and more uniform heating efficiency. The heating device is connected to a temperature sensor, which can monitor the temperature of the cleaning solution in real time and automatically adjust the heating power according to the set temperature, enhancing cavitation effect and improving cleaning efficiency. ​

网架与篮筐用于放置待清洗物品,多由不锈钢丝或塑料材质制成。网架结构简单,适用于放置形状规则、不易碰撞损坏的物品,可直接置于清洗槽底部;篮筐带有侧边和底部网孔,既能保证清洗液充分接触物品,又能防止小件物品掉落,适合清洗螺丝、螺母等小型零部件。部分篮筐设计有把手,方便用户取放物品 。​

The grid and basket are used to place items to be cleaned, and are often made of stainless steel wire or plastic material. The grid structure is simple and suitable for placing items with regular shapes that are not easily damaged by collisions. It can be directly placed at the bottom of the cleaning tank; The basket has side and bottom mesh holes, which can ensure that the cleaning solution fully contacts the items and prevent small items from falling off. It is suitable for cleaning small parts such as screws and nuts. Some baskets are designed with handles for easy access and storage of items by users. ​

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