在精密制造领域，复杂工件的毛刺清理是制约生产效率与产品品质的关键瓶颈。高压去毛刺清洗机凭借其技术集成优势，成为破解这一难题的核心装备。该设备通过高压水射流、多轴联动机械臂、智能检测系统等技术的深度融合，实现了对深孔、交叉孔、异形曲面等复杂结构的精准处理。

　　In the field of precision manufacturing, deburring of complex workpieces is a key bottleneck that restricts production efficiency and product quality. The high-pressure deburring cleaning machine, with its technological integration advantages, has become the core equipment to solve this problem. This device achieves precise processing of complex structures such as deep holes, intersecting holes, and irregular surfaces through the deep integration of technologies such as high-pressure water jet, multi axis linkage robotic arm, and intelligent detection system.

　　高压水射流：穿透微小孔隙的“柔性手术刀”

　　High pressure water jet: a "flexible surgical knife" that penetrates tiny pores

　　设备核心采用超高压泵组，可将自来水加压至300-500MPa，形成直径0.1-0.5mm的聚焦水射流。这种射流具备两大技术优势：其一，通过空化效应产生微射流冲击，可剥离硬度达HRC60的毛刺；其二，水介质属柔性加工，对基体损伤率低于0.01%，尤其适用于铝合金、钛合金等软质材料。在汽车发动机缸体处理中，该技术成功清除直径1.5mm交叉孔内的残存毛刺，较传统工艺效率提升4倍。

　　The core of the equipment adopts an ultra-high pressure pump group, which can pressurize tap water to 300-500MPa, forming a focused water jet with a diameter of 0.1-0.5mm. This type of jet has two major technological advantages: firstly, it generates micro jet impact through cavitation effect, which can peel off burrs with a hardness of HRC60; Secondly, aqueous media belong to flexible processing, with a damage rate of less than 0.01% to the substrate, especially suitable for soft materials such as aluminum alloys and titanium alloys. In the treatment of automobile engine cylinder blocks, this technology successfully removes residual burrs in the 1.5mm diameter cross hole, which is four times more efficient than traditional processes.

　　多轴联动机械臂：复杂轨迹的“智能画师”

　　Multi axis linkage robotic arm: an "intelligent artist" for complex trajectories

　　针对复杂型腔结构，设备配置六轴联动机械臂，结合激光扫描建模技术，可自动生成三维清洗路径。以航空叶片清洗为例，机械臂通过0.05mm级重复定位精度，控制水射流实现螺旋进给运动，确保叶背型面残渣去除率达99.3%。更值得关注的是，某型设备通过双机械臂协同作业，将单件叶片处理时间从45分钟压缩至8分钟，产能提升5倍。

　　For complex cavity structures, the equipment is equipped with a six axis linkage robotic arm, combined with laser scanning modeling technology, which can automatically generate a three-dimensional cleaning path. Taking aviation blade cleaning as an example, the robotic arm achieves spiral feed motion by controlling the water jet with a repeat positioning accuracy of 0.05mm, ensuring a removal rate of 99.3% for residue on the blade back surface. More noteworthy is that a certain type of equipment has compressed the processing time of a single blade from 45 minutes to 8 minutes through the collaborative operation of dual robotic arms, increasing production capacity by 5 times.

　　智能检测系统：清洗质量的“电子裁判”

　　Intelligent detection system: an "electronic judge" for cleaning quality

　　设备搭载激光轮廓仪与声发射检测模块，构建起闭环质量控制体系。在5G基站滤波器清洗中，系统通过实时采集表面形貌数据，自动调整喷射压力与驻留时间，使毛刺高度标准差控制在2μm以内。当检测到异常信号时，设备可切换至局部强化清洗模式，避免过洗或欠洗。某企业实践显示，该系统使产品一次交检合格率从72%跃升至99.7%。

　　The equipment is equipped with a laser profiler and an acoustic emission detection module to establish a closed-loop quality control system. In the cleaning of 5G base station filters, the system automatically adjusts the spray pressure and residence time by collecting real-time surface morphology data, so that the standard deviation of burr height is controlled within 2 μ m. When an abnormal signal is detected, the device can switch to local enhanced cleaning mode to avoid over washing or under washing. The practice of a certain enterprise shows that the system has increased the first-time inspection pass rate of products from 72% to 99.7%.

　　旋流分离与循环过滤：环保经济的“双循环系统”

　　Cyclone separation and circulating filtration: an environmentally friendly and economical "dual circulation system"

　　为解决残渣回收难题，设备集成三级旋流分离装置。含渣水流经切向入口产生螺旋运动，在离心力作用下，粒径大于50μm的颗粒被分离至锥形沉淀区。二级聚结滤芯采用梯度孔径设计，逐级拦截微米级残渣。三级反渗透膜过滤系统则确保循环水清洁度达NAS 6级，实现95%以上的水资源循环利用。在某液压阀体生产线应用中，年节水量超过1.2万吨，危废产生量减少80%。

　　To solve the problem of residue recycling, the equipment integrates a three-stage cyclone separation device. The slag containing water flows through a tangential inlet and undergoes spiral motion. Under the action of centrifugal force, particles with a diameter greater than 50 μ m are separated into a conical precipitation zone. The secondary coalescing filter adopts a gradient pore size design to intercept micron sized residues step by step. The three-stage reverse osmosis membrane filtration system ensures that the cleanliness of the circulating water reaches NAS level 6, achieving over 95% of water resource recycling. In the application of a hydraulic valve body production line, the annual water saving exceeds 12000 tons, and the amount of hazardous waste generated is reduced by 80%.

　　高压去毛刺清洗机通过高压水射流、智能机械臂、闭环检测等技术的协同创新，重新定义了复杂工件清洗的技术标杆。其高效、精准、环保的特性，不仅解决了航空航天、汽车制造等领域的核心工艺难题，更为智能制造时代的精密加工提供了关键装备支撑。随着3D砂型打印技术的普及，该设备正拓展至增材制造铸件的后处理领域，推动制造业向“零缺陷”目标加速迈进。

　　The high-pressure deburring cleaning machine has redefined the technological benchmark for cleaning complex workpieces through collaborative innovation of high-pressure water jet, intelligent robotic arm, closed-loop detection, and other technologies. Its efficient, precise, and environmentally friendly characteristics not only solve core process problems in aerospace, automotive manufacturing, and other fields, but also provide key equipment support for precision machining in the era of intelligent manufacturing. With the popularization of 3D sand printing technology, this equipment is expanding into the post-processing field of additive manufacturing castings, accelerating the manufacturing industry towards the goal of "zero defects".

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