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全自动超声波清洗机如何保持设备干净?
来源:http://www.sinokohl.com/ 时间: 2024-01-02 浏览次数: 0
全自动超声波清洗注意保持机械清洁干净:专用超声波清洗机一般安装在某些特定物件清洗的生产流水线上,被清洗物件从进料口可传动到不锈钢专用网带送人超声波清洗槽清洗,在经喷淋、烘干等工序后出料,实现被清洗物件可直接包装入库。进料:物件进料可采用半自动进料。压电式换能器目前国内外大多数超声波清洗机用的压电式换能器。这种换能器一般有两片压电陶瓷晶片组成。一台清洗机用多个换能器,经粘接剂粘接在清洗刚底部且经并联连接组成一台清洗机的换能器,换能器基元之间距对频率20kH4一般在5—10mm为佳,太大了容易产生弯曲振动,且振动板受到腐蚀,同时辐射面相对减少。严禁从超声波控制柜顶端的进风口处溅入导电液体(如水)。
Attention should be paid to maintaining mechanical cleanliness during fully automatic ultrasonic cleaning: Special ultrasonic cleaning machines are generally installed on production lines for cleaning certain specific objects. The cleaned objects can be transmitted from the feeding port to the stainless steel special mesh belt and sent to the ultrasonic cleaning tank for cleaning. After spraying, drying and other processes, they are discharged to achieve direct packaging and storage of the cleaned objects. Feeding: Semi automatic feeding can be used for object feeding. Piezoelectric transducers are currently used in most ultrasonic cleaning machines both domestically and internationally. This type of transducer generally consists of two piezoelectric ceramic chips. A cleaning machine uses multiple transducers, which are bonded to the bottom of the cleaning machine with adhesive and connected in parallel to form a transducer for the cleaning machine. The distance between the transducer elements for a frequency of 20kH4 is generally 5-10mm, which is too large to produce bending vibration, and the vibration plate is corroded, while the radiation surface is relatively reduced. It is strictly prohibited to splash conductive liquids (such as water) into the air inlet at the top of the ultrasonic control cabinet.
否则会对清洗机的线路系统造成严重损害。超声波清洗机注意保持机器清洁,不使用时关掉电源。避免对机器的碰撞或剧烈震动。远离热源。机器应避免在潮湿的环境下存放。机器连续工作时间不得超过4小时,如连续工作时间过长:应旋转超声调节旋钮“0”位,而让散热风扇继续工作,在超声波清洗不启动的状态下为超声波控制柜内持续散热少2分钟。经长时间运行的清洗机,在停机前应将功率旋钮调零位,使用其风机再工作3-6分钟后关机,以保证电源内部热量散出。
Otherwise, it will cause serious damage to the wiring system of the cleaning machine. Pay attention to keeping the ultrasonic cleaning machine clean and turn off the power when not in use. Avoid collisions or severe vibrations to the machine. Stay away from heat sources. Machines should be avoided from being stored in damp environments. The continuous working time of the machine shall not exceed 4 hours. If the continuous working time is too long, the ultrasonic adjustment knob should be rotated to the "0" position, and the heat dissipation fan should continue to work. In the state where the ultrasonic cleaning is not started, the heat dissipation inside the ultrasonic control cabinet should continue for at least 2 minutes. Before shutting down a cleaning machine that has been running for a long time, the power knob should be set to zero first, and the fan should be used to work for 3-6 minutes before shutting down to ensure the heat inside the power supply is dissipated.
清洗液应及时沉淀、过滤或更换,以保证清洗效果。超声波发生器产生高频高压,通过电缆联结线传导给换能器,换能器与振动板一起产生高频共振,超波清洗机主要由超声波清洗槽和超声波发生器两部分构成。超声波清洗槽用,底部安装有超声波换能器振子,坚固弹性好、耐腐蚀的不锈钢制成;从而使清洗槽中的溶剂受超声波作用对污垢进行洗净。请勿用手去调节功率旋钮,应确保功率旋钮在小处,打开电源后,以免清洗液浸入电位器内部,超声波清洗机大功率模块启动频繁,对设备使用寿命有所影响。
The cleaning solution should be precipitated, filtered or replaced in a timely manner to ensure the cleaning effect. The ultrasonic generator generates high-frequency and high voltage, which is transmitted to the transducer through the cable connection line. The transducer and vibration plate generate high-frequency resonance together. The ultrasonic cleaning machine mainly consists of an ultrasonic cleaning tank and an ultrasonic generator. Used for ultrasonic cleaning tanks, with ultrasonic transducer oscillators installed at the bottom, made of high-quality stainless steel that is sturdy, elastic, and corrosion-resistant; Thus, the solvent in the cleaning tank is subjected to ultrasonic waves to clean the dirt. Do not use your hands to adjust the power knob. Ensure that the power knob is in a small position. After turning on the power, avoid the cleaning solution from soaking inside the potentiometer. The high-power module of the ultrasonic cleaning machine starts frequently, which may affect the service life of the equipment.
清洗池中的水位低于侧面振板(清洗池长度方向侧板的凸出部分)时,应先将功率旋钮旋到小处工作23分钟,造成该机无法正常工作或损坏设备。如运行中突然停电,请迅速关掉电源开关并将功率旋钮旋小处,以免重复停送电,严禁开机,否则会对清洗机造成严重伤害。打开电源开关前,将功率旋钮逐渐旋到大处。关闭电源时,然后再关闭电源。当被清洗工件浸没于清洗溶液中时,超声波以强大的空化效果作用于工件的内外表面,故其特别适合于复杂多孔、不能有硬物擦洗的光洁表面。
When the water level in the cleaning pool is lower than the side vibration plate (the protruding part of the side plate in the length direction of the cleaning pool), the power knob should be turned to a small position to work for 2 to 3 minutes, which may cause the machine to malfunction or damage the equipment. If there is a sudden power outage during operation, please quickly turn off the power switch and turn the power knob to a small position to avoid repeated power outages. It is strictly prohibited to start up, otherwise it will cause serious damage to the cleaning machine. Before turning on the power switch, gradually turn the power knob to a larger position. Turn off the power and then turn it off again. When the cleaned workpiece is immersed in the cleaning solution, ultrasound acts on the inner and outer surfaces of the workpiece with a strong cavitation effect, making it particularly suitable for complex and porous smooth surfaces that cannot be scrubbed by hard objects.
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