在工业清洗领域，通过式清洗机如同一条奔腾的 “清洗洪流”，以高效连续的作业方式冲刷工件表面污渍。但当易碎材质工件，如玻璃器皿、陶瓷零件、精密电子元件等与之相遇，这场清洗 “邂逅” 似乎充满挑战。通过式清洗机真的会成为易碎品的 “克星”，还是另有温柔破局之道？答案藏在设备特性与工艺优化的细节之中。

　　In the field of industrial cleaning, through type cleaning machines are like a rushing "cleaning torrent", efficiently and continuously washing away surface stains on workpieces. But when fragile materials such as glassware, ceramic parts, precision electronic components, etc. are encountered, this cleaning "encounter" seems to be full of challenges. Will the through type cleaning machine really become the "nemesis" of fragile goods, or is there another gentle way to break through? The answer lies in the details of equipment characteristics and process optimization.

　　从通过式清洗机的常规工作模式来看，确实存在对易碎材质的潜在威胁。这类设备多采用高压喷淋、机械传动输送工件，清洗过程中水流冲击力强，工件在传送带上也可能因碰撞、震动受损。例如，普通通过式清洗机的高压喷头喷射压力可达数十巴，对于表面脆弱的玻璃镜片或陶瓷工艺品，如此强劲的水流冲击可能直接导致破裂；而传送带的快速移动与工件间的相互挤压，也容易让精密电子元件的引脚、芯片封装等部位发生损坏。因此，若直接将易碎材质工件放入未经改造的通过式清洗机，大概率会出现破损风险。

　　From the conventional working mode of the through type cleaning machine, there is indeed a potential threat to fragile materials. This type of equipment often uses high-pressure spraying and mechanical transmission to transport workpieces. During the cleaning process, the water flow has a strong impact force, and the workpieces may also be damaged on the conveyor belt due to collisions and vibrations. For example, the high-pressure nozzle of a regular through type cleaning machine can spray pressure up to tens of bars. For fragile glass lenses or ceramic crafts on the surface, such strong water flow impact may directly cause rupture; The rapid movement of the conveyor belt and the mutual compression between workpieces can also easily cause damage to the pins, chip packaging, and other parts of precision electronic components. Therefore, if fragile materials are directly placed into an unmodified through type cleaning machine, there is a high probability of damage risk.

　　然而，通过针对性的技术改进和工艺调整，通过式清洗机完全能够实现对易碎材质的安全清洗。首先在传送方式上，可采用柔性接触设计替代传统硬质传送带。例如使用柔软的硅胶材质传送带，搭配减震缓冲装置，减少工件在传送过程中的震动与碰撞；或引入非接触式的磁力悬浮、空气轴承输送技术，让工件在无接触的状态下平稳移动，彻底消除机械摩擦带来的损伤。在清洗方式的选择上，摒弃冲击力过大的高压喷淋，改用低压雾化喷淋、超声波空化清洗等相对温和的手段。低压雾化喷淋能以细密的水雾均匀覆盖工件表面，既达到清洗效果又避免强力冲击；超声波清洗则利用高频振动产生的微小气泡破裂，在不损伤工件的前提下，将顽固污渍从表面剥离，特别适合结构复杂的易碎零件。

　　However, through targeted technological improvements and process adjustments, the through type cleaning machine can fully achieve safe cleaning of fragile materials. Firstly, in terms of conveying methods, flexible contact design can be used instead of traditional hard conveyor belts. For example, using a soft silicone material conveyor belt with shock-absorbing and buffering devices to reduce the vibration and collision of workpieces during transportation; Alternatively, non-contact magnetic levitation and air bearing conveying technologies can be introduced to allow workpieces to move smoothly without contact, completely eliminating damage caused by mechanical friction. In the selection of cleaning methods, abandon high-pressure spraying with excessive impact force and switch to relatively mild methods such as low-pressure atomization spraying and ultrasonic cavitation cleaning. Low pressure atomization spray can evenly cover the surface of the workpiece with fine water mist, achieving cleaning effect and avoiding strong impact; Ultrasonic cleaning utilizes small bubbles generated by high-frequency vibration to rupture and remove stubborn stains from the surface without damaging the workpiece, making it particularly suitable for structurally complex and fragile parts.

　　清洗介质的优化也是关键一环。对于易碎材质，清洗液的酸碱度、腐蚀性需严格把控。优先选择中性、无腐蚀性的环保清洗剂，避免因化学作用侵蚀工件表面。同时，在清洗液中添加适量的缓蚀剂、表面活性剂，既能增强去污能力，又能在工件表面形成一层保护膜，降低物理损伤风险。例如清洗精密光学玻璃时，在清洗液中加入特殊配方的防刮添加剂，可有效减少水流与玻璃表面的摩擦。此外，还可在清洗机内部增设缓冲隔离装置，如在喷头与工件之间加装多孔挡板，分散水流冲击力；在工件周转区域设置柔软的防护垫，防止意外跌落造成损坏。

　　Optimizing the cleaning medium is also a crucial step. For fragile materials, the acidity, alkalinity, and corrosiveness of the cleaning solution need to be strictly controlled. Priority should be given to neutral and non corrosive environmentally friendly cleaning agents to avoid corrosion of the workpiece surface due to chemical reactions. At the same time, adding an appropriate amount of corrosion inhibitor and surfactant to the cleaning solution can enhance the cleaning ability and form a protective film on the surface of the workpiece, reducing the risk of physical damage. For example, when cleaning precision optical glass, adding a specially formulated anti scratch additive to the cleaning solution can effectively reduce the friction between water flow and the glass surface. In addition, buffer isolation devices can be added inside the cleaning machine, such as installing porous baffles between the nozzle and the workpiece to disperse the water flow impact force; Set up soft protective pads in the workpiece turnover area to prevent accidental falls and damage.

　　操作流程与参数控制同样不容忽视。清洗易碎工件时，需放慢设备运行速度，延长清洗时间，确保在低强度的清洗环境下达到清洁目的。同时，建立严格的预处理和后处理流程。预处理阶段，对工件进行轻柔的人工除尘或初步浸泡，去除表面大颗粒杂质，减少清洗过程中的摩擦；后处理时，采用低温烘干、自然风干等温和干燥方式，避免高温或强风对易碎材质造成影响。操作人员也需经过专业培训，熟练掌握设备针对易碎品的特殊操作模式，实时监控清洗过程，一旦发现异常立即停机处理。

　　The operation process and parameter control cannot be ignored. When cleaning fragile workpieces, it is necessary to slow down the equipment operation speed, extend the cleaning time, and ensure that the cleaning purpose is achieved in a low-intensity cleaning environment. Meanwhile, establish strict preprocessing and post-processing procedures. In the preprocessing stage, the workpiece is gently manually dusted or preliminarily soaked to remove large surface impurities and reduce friction during the cleaning process; During post-processing, low-temperature drying, natural air drying isothermal and drying methods are used to avoid the impact of high temperatures or strong winds on fragile materials. Operators also need to undergo professional training, proficiently master the special operation mode of the equipment for fragile items, monitor the cleaning process in real time, and immediately stop the machine for handling any abnormalities found.

　　通过式清洗机与易碎材质工件并非 “水火不容”。只要在设备设计、清洗工艺、操作流程等方面进行全面优化，让 “清洗洪流” 化作 “温柔细流”，就能实现对易碎品的高效、安全清洗。这种技术突破不仅拓宽了通过式清洗机的应用边界，更为精密制造、工艺品加工等行业的清洁生产提供了新的解决方案。

　　Through type cleaning machines are not incompatible with fragile material workpieces. As long as comprehensive optimization is carried out in equipment design, cleaning process, operation flow, etc., to turn the "cleaning torrent" into a "gentle stream", efficient and safe cleaning of fragile items can be achieved. This technological breakthrough not only broadens the application boundaries of through type cleaning machines, but also provides new solutions for clean production in industries such as precision manufacturing and handicraft processing.

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