During the entire ultrasonic cleaning process, the cleaning efficiency is not only related to the quality of the ultrasonic transducer and the performance of the ultrasonic generator, but also to the failure rate of the ultrasonic equipment. Even small details can affect the ultrasonic cleaning machine

2的清洗效率。清洗过程中的另一个考虑因素是清洗零件的装卸或放置清洗零件的工装设计。当清洗部件位于超声波清洗机的清洗槽内时，清洗部件和清洗部件篮不得接触槽底。清洗部件的总横截面积不得超过超声波清洗槽横截面积的70%。橡胶和非硬质塑料吸收超声波能量，因此在工具

2. Cleaning efficiency. Another consideration during the cleaning process is the loading and unloading of cleaning parts or the design of tooling for placing cleaning parts. When the cleaning component is located in the cleaning tank of the ultrasonic cleaning machine, the cleaning component and the cleaning component basket must not come into contact with the bottom of the tank. The total cross-sectional area of the cleaned components shall not exceed 70% of the cross-sectional area of the ultrasonic cleaning tank. Rubber and non rigid plastics absorb ultrasonic energy, therefore, in tools

3中使用这些材料时应小心。还应特别注意超声波设备-清洗机的绝缘清洁部件。如果工装篮设计不当，或者超声波清洗机中包含的工件太重，即使是好的超声波清洗机系统的效率也会大大降低。如果任何材料的筛孔大于50目，则会显示超声波清洗机的物理性能，并将超声波清洗机的超声波反射回来。当筛孔大于6mm时，超声波清洗机显示出开放材料的性能。挂钩、架子和烧杯可用于支持清洁部件

Be careful when using these materials in 3. Special attention should also be paid to the insulation cleaning components of ultrasonic equipment - cleaning machines. If the fixture basket is not designed properly or the workpiece contained in the ultrasonic cleaning machine is too heavy, even the best ultrasonic cleaning machine system will greatly reduce its efficiency. If the mesh size of any material is greater than 50 mesh, the physical performance of the ultrasonic cleaning machine will be displayed and the ultrasonic wave of the ultrasonic cleaning machine will be reflected back. When the mesh size is greater than 6mm, the ultrasonic cleaning machine exhibits the performance of an open material. Hooks, racks, and beakers can be used to support cleaning components

4。超声波清洗溶剂的选择。超声波清洗机在选择有效的清洗溶剂时，必须进行实验。如果在现有的清洗工艺中引入超声波清洗机，一般不需要更换使用的溶剂；超声波清洗设备>清洗机简单操作：超声波设备>清洗机使用的液体应、、操作简单、使用寿命长；超声波清洗机的成本：便宜的清洗溶剂的使用成本不一定是低的。在使用超声波时，必须考虑溶剂的清洗效率和性、可使用一定量溶剂清洗的工件数量以及工件的高利用率。当然，超声波清洗机>清洗机选择的清洗溶剂必须达到清洗效果，并与待清洗工件材料相容。超声波清洗机水是常见的清洗液，因此采用水基溶液的超声波清洗机系统具有操作简单、成本低、应用广泛等优点。然而，有些材料和污垢不适合水溶液，因此有许多溶剂可供选择

4。 Selection of ultrasonic cleaning solvents. When selecting the most effective cleaning solvent for ultrasonic cleaning machines, experiments must be conducted. If ultrasonic cleaning machines are introduced into existing cleaning processes, there is generally no need to replace the solvents used; Ultrasonic cleaning equipment>Simple operation of cleaning machine: Ultrasonic equipment>The liquid used in the cleaning machine should be safe, non-toxic, easy to operate, and have a long service life; The cost of ultrasonic cleaning machines: The cost of using the cheapest cleaning solvent may not necessarily be the lowest. When using ultrasound, it is necessary to consider the cleaning efficiency and safety of solvents, the number of workpieces that can be cleaned with a certain amount of solvent, and the highest utilization rate of workpieces. Of course, the cleaning solvent selected for ultrasonic cleaning machines must achieve cleaning effect and be compatible with the material of the workpiece to be cleaned. Ultrasonic cleaning machine water is the most common cleaning fluid, therefore using water-based solutions for ultrasonic cleaning machine systems has advantages such as simple operation, low cost, and wide application. However, some materials and dirt are not suitable for aqueous solutions, so there are many solvents to choose from

5。气相超声波清洗机的清洗系统必须使用清洗液。含水系统通常由工件浸没在其中的开放式罐组成。复杂系统将由多个储罐组成。超声波清洗机配有循环过滤系统、淋浴槽、干燥槽等附件。超声波清洗设备用于使用溶剂的系统，其中大部分是超声波气相脱脂超声波清洗机，通常配备有废液连续回收装置。超声波清洗机的汽相除脂过程由超声波清洗设备清洗机的溶剂蒸发罐和浸泡罐组成的集成多罐系统完成。在热溶剂蒸汽和超声波搅拌的联合作用下，去除溶解在溶剂中的油、油脂、蜡和其他污垢。经过一系列清洁程序后，下料工件热、干净、干燥

5。 The cleaning system of gas-phase ultrasonic cleaning machines must use cleaning fluid. Water containing systems typically consist of open tanks in which the workpiece is immersed. A complex system will consist of multiple storage tanks. The ultrasonic cleaning machine is equipped with accessories such as a circulating filtration system, shower tank, drying tank, etc. Ultrasonic cleaning equipment is used for systems that use solvents, most of which are ultrasonic vapor phase degreasing ultrasonic cleaning machines, usually equipped with continuous waste liquid recovery devices. The vapor phase degreasing process of the ultrasonic cleaning machine is completed by an integrated multi tank system consisting of the solvent evaporation tank and soaking tank of the ultrasonic cleaning equipment cleaning machine. Under the combined action of hot solvent steam and ultrasonic stirring, remove oil, grease, wax, and other dirt dissolved in the solvent. After a series of cleaning procedures, the cutting workpiece is hot, clean, and dry

四.简单故障排除

4、 Simple troubleshooting

1）电源开关无法启动：检查主继电器是否损坏

1) Power switch cannot start: Check if the main relay is damaged

2）油箱加热故障；检查油箱的加热元件是否完好

2) Fuel tank heating failure; Check if the heating element of the fuel tank is intact

3）超声波不工作：检查超声波电源元件是否损坏，换能器是否短路

3) Ultrasonic does not work: Check if the ultrasonic power supply components are damaged and if the transducer is short circuited

4）超声波衰减：如果换能器受到湿气、导电灰尘污染和强烈冲击、漏电的影响，短路、击穿、擦痕甚脱落，导致超声波衰减

4) Ultrasonic attenuation: If the transducer is affected by moisture, conductive dust pollution, strong impact, leakage, short circuit, breakdown, scratches, or even detachment, resulting in ultrasonic attenuation

5）如果换能器或超声波发生器损坏，应立即停止使用，并通知公司派人进行维护

5) If the transducer or ultrasonic generator is damaged, it should be immediately stopped from use and the company should be notified to send personnel for maintenance

五、运输和安装

5、 Transportation and installation

1.运输过程中，应缓慢水平升降。它可以通过地面机器底部的安装轮移动。不要碰撞机器

During transportation, it should be slowly raised and lowered horizontally. It can be moved through the installation wheels at the bottom of the ground machine. Do not collide with the machine

2。机器应安装在通风干燥的地方，环境温度和湿度不得过高，机身应水平放置，周围应留有0.6m以上的空间，以便通风散热

2。 The machine should be installed in a ventilated and dry place, with ambient temperature and humidity not too high. The body should be placed horizontally, and a space of more than 0.6m should be left around for ventilation and heat dissipation

3。电源的电压和大允许电流应参考技术参数表的要求。

3。 The voltage and maximum allowable current of the power supply should refer to the requirements of the technical parameter table.

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