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多槽手动超声波清洗机的清洗流程讲解
来源:http://www.sinokohl.com/ 时间: 2025-07-07 浏览次数: 0
多槽手动超声波清洗机的清洗流程可分为准备、清洗、后处理三个阶段,每个环节的细致操作直接影响最终清洁效果。
The cleaning process of a multi slot manual ultrasonic cleaning machine can be divided into three stages: preparation, cleaning, and post-treatment. The meticulous operation of each stage directly affects the final cleaning effect.
一、清洗前的准备工作
1、 Preparation before cleaning
设备检查需关注核心部件状态:确认超声波发生器无外观损坏,线路连接牢固;清洗槽体需无裂缝,排水阀关闭严密,避免漏液。清洗液的选择要匹配物件特性,金属件去油污可用碱性溶液,电子元件则需温和配方,按比例稀释后添加至槽内,液位需高出换能器 5-10 厘米,既保证超声效能又防止溢出。物件预处理时,先用软刷去除表面大块污垢,复杂结构的孔槽处需重点清理,细小零件放入专用清洗篮,避免散落碰撞。
Equipment inspection should pay attention to the status of core components: confirm that the ultrasonic generator has no external damage and the wiring is firmly connected; The cleaning tank body should be free of cracks, and the drainage valve should be tightly closed to avoid leakage. The selection of cleaning solution should match the characteristics of the object. Alkaline solution can be used to remove oil stains from metal parts, while mild formula is required for electronic components. After dilution in proportion, the solution should be added to the tank, and the liquid level should be 5-10 centimeters higher than the transducer to ensure ultrasonic efficiency and prevent overflow. When preprocessing objects, first use a soft brush to remove large surface dirt, and focus on cleaning holes and grooves with complex structures. Place small parts in a dedicated cleaning basket to avoid scattering and collision.
二、分步清洗操作
2、 Step by step cleaning operation
根据物件污垢程度选择对应槽位,粗洗、精洗、漂洗槽需区分使用。将预处理后的物件完全浸没在清洗液中,保持间距避免遮挡超声传播,异形件需调整角度确保全方位受振。参数设置需灵活调整:普通污垢清洗 5-20 分钟即可,顽固污渍可延长;20-40kHz 低频适合粗糙件去重污,40-100kHz 高频适配精密件;加热功能可将温度控制在 30-80℃,加速污垢溶解。启动设备后,观察清洗液中产生的空化气泡,若出现异常噪音或温度骤升,需立即停机排查。
Select the corresponding slot based on the degree of dirt on the object, and distinguish between coarse washing, fine washing, and rinsing slots for use. Fully immerse the preprocessed object in the cleaning solution, maintain spacing to avoid blocking ultrasonic propagation, and adjust the angle of the irregular part to ensure all-round vibration. Parameter settings need to be flexibly adjusted: ordinary dirt can be cleaned for 5-20 minutes, stubborn stains can be extended; 20-40kHz low frequency is suitable for removing heavy stains from rough parts, and 40-100kHz high frequency is suitable for precision parts; The heating function can control the temperature between 30-80 ℃ and accelerate the dissolution of dirt. After starting the equipment, observe the cavitation bubbles generated in the cleaning solution. If there is abnormal noise or sudden temperature rise, stop the machine immediately for troubleshooting.
三、清洗后的处理环节
3、 Processing steps after cleaning
物件取出时用工具辅助,避免直接接触高温液体,随后转入漂洗环节去除残留清洗液,复杂件可用 0.2-0.3MPa 高压气枪吹扫缝隙。干燥处理需根据物件特性选择方式:简单件自然晾干,精密或易锈件可在 50-80℃烘干箱中处理,或用压缩空气吹干。设备维护包括排空废液、冲洗槽体,定期清洁换能器表面,检查部件磨损情况,确保下次使用时性能稳定。
When removing objects, use tools to assist and avoid direct contact with high-temperature liquids. Then, proceed to the rinsing process to remove residual cleaning solution. For complex parts, use a 0.2-0.3MPa high-pressure air gun to blow the gaps. Drying treatment should be selected according to the characteristics of the object: simple parts can be naturally air dried, precision or rust prone parts can be treated in a drying oven at 50-80 ℃, or dried with compressed air. Equipment maintenance includes emptying waste liquid, flushing the tank, regularly cleaning the surface of the transducer, checking for component wear, and ensuring stable performance for the next use.
整个流程通过分步操作与细节控制,既能发挥超声波的高效去污能力,又能通过手动调节适应不同物件的清洁需求,兼顾清洁度与操作灵活性。
The entire process, through step-by-step operation and detailed control, can not only utilize the efficient cleaning ability of ultrasound, but also adapt to the cleaning needs of different objects through manual adjustment, balancing cleanliness and operational flexibility.
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This article is a friendly contribution from a high-pressure deburring cleaning machine For more information, please click: http://www.sinokohl.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message
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