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CNC高压清洗机助力精密零件高效清洗
来源:http://www.sinokohl.com/ 时间: 2025-11-18 浏览次数: 0
01什么是CNC高压清洗机?Computerized Numerical Control,英文简称CNC,又称数控机床、数控车床。
What is a CNC high-pressure cleaning machine? Computerized Numerical Control, English abbreviation CNC, also known as CNC machine tool or CNC lathe.
数控高压清洗机是一种结合了数控技术和高压清洗技术的设备。它利用高压水流对物体表面进行清洗,通过数控系统精确控制清洗过程,实现高效、精准的清洗效果。
CNC high-pressure cleaning machine is a device that combines CNC technology and high-pressure cleaning technology. It uses high-pressure water flow to clean the surface of objects, and the cleaning process is precisely controlled by a numerical control system to achieve efficient and accurate cleaning results.
工作时,高压泵产生的高压水流通过喷嘴喷出,而数控系统则根据预设的清洗程序和参数,控制喷嘴的运动轨迹、清洗压力和清洗时间。
During operation, the high-pressure water flow generated by the high-pressure pump is sprayed out through the nozzle, and the CNC system controls the nozzle's movement trajectory, cleaning pressure, and cleaning time according to the preset cleaning program and parameters.
高压喷嘴在数控驱动装置的驱动下,会根据工件的形状进行扫描喷洗、吹水和去毛刺等操作。
Under the drive of the CNC drive device, the high-pressure nozzle will perform scanning, spraying, water blowing, and deburring operations according to the shape of the workpiece.
清洗压力实现智能调节,开展表面清洗时,压力调低,确保对工件不会造成损伤。清除内孔毛刺时,快速输出高压,具有良好、稳定的柔性加工能力。
Intelligent adjustment of cleaning pressure is achieved, and the pressure is lowered during surface cleaning to ensure that the workpiece is not damaged. When removing burrs from the inner hole, it quickly outputs high pressure and has good and stable flexible processing capabilities.
系统可以监测清洗过程中的水温、压力、流量等参数,以利用历史数据和用户反馈来优化清洗程序。02系统组成数控高压清洗机主要由:三维数控、高压泵、喷嘴、过滤、除油、温控、排雾、自动润滑及电气控制系统等组成。
The system can monitor parameters such as water temperature, pressure, and flow rate during the cleaning process to optimize the cleaning program using historical data and user feedback. The CNC high-pressure cleaning machine is mainly composed of 3D CNC, high-pressure pump, nozzle, filtration, oil removal, temperature control, mist removal, automatic lubrication, and electrical control system.
三维数控系统位于设备外部,通过伸缩密封罩隔离水雾,保护数控运动系统,便于保养。
The 3D CNC system is located outside the equipment and is isolated from water mist by a retractable sealing cover to protect the CNC motion system and facilitate maintenance.
该系统主要由XYZ三个方向的伺服电机及旋转轴驱动伺服电机、供液清洗轴、高压旋转接头、清洗喷嘴、直线导轨等组成。?03适用范围适用于高精密零部件清洗、去毛刺,对工件表面和内部结构进行全面彻底的清洗,以满足生产严格的清洁度要求。
The system is mainly composed of servo motors in XYZ directions and servo motors driven by rotating axes, liquid supply cleaning axis, high-pressure rotating joint, cleaning nozzle, linear guide rail, etc.? 03 Scope of application: Suitable for cleaning and deburring high-precision components, comprehensively and thoroughly cleaning the surface and internal structure of workpieces to meet strict cleanliness requirements in production.
清洗适用范围,包括但不限于:发动机缸体缸盖、变速箱、垫圈式阀体、液压阀、ABS制动工件、曲轴/凸轮轴垫圈清洗等。04去毛刺各种精密部件在进行机械加工后,会在部件的盲孔、斜孔、精密面等残留毛刺、切屑等,如不进行清除,会导致机械无法达到所需要的精度。
The scope of cleaning application includes but is not limited to: engine cylinder block and cylinder head, transmission, gasket type valve body, hydraulic valve, ABS brake workpiece, crankshaft/camshaft gasket cleaning, etc. After mechanical processing, various precision components may have residual burrs, chips, etc. on blind holes, inclined holes, precision surfaces, etc. If not removed, it will cause the machinery to fail to achieve the required accuracy.
对批量生产的零件,数控系统可预置零件的形状参数,实现对零件的孔、死角等关键位置进行定位清洗、吹水、去毛刺。
For mass-produced parts, the CNC system can preset the shape parameters of the parts, enabling positioning, cleaning, water blowing, and deburring of key positions such as holes and dead corners.
对于形状复杂的零件和模具,尤其能展现其高效性,清洗和去毛刺的效果尤为显著。05高效喷嘴数控高压清洗机的性能受喷嘴设计和清洗技术参数影响。高效能喷嘴能产生更强、更集中的水流,提高清洗效率。
For parts and molds with complex shapes, their efficiency can be demonstrated, and the cleaning and deburring effects are particularly significant. The performance of the 05 high-efficiency nozzle CNC high-pressure cleaning machine is affected by nozzle design and cleaning technology parameters. High efficiency nozzles can generate stronger and more concentrated water flow, improving cleaning efficiency.
通过 CNC 精准定位,从喷嘴喷射出的高压水射流(最大清洗压力60MPa),可以去除交叉深孔、螺孔中的碎屑、毛刺。
Through CNC precise positioning, the high-pressure water jet (maximum cleaning pressure of 60MPa) sprayed from the nozzle can remove debris and burrs in cross deep holes and screw holes.
高速旋转的主轴(Max 1000 R.P.M)配合平面喷嘴,可对工件表面进行快速的覆盖式清洗。
The high-speed rotating spindle (Max 1000 R.P.M) combined with a flat nozzle can quickly cover and clean the surface of the workpiece.
深孔喷嘴,可对工件深孔清洗进行旋弧扫描清洗。
Deep hole nozzle can perform rotary arc scanning cleaning for deep hole cleaning of workpieces.
万能喷嘴,可精准清洗零件外侧的清洗要素。06上料下料除人工上下料方式以外,还可配置上下料装置及全自动工装夹具。多种上料方式可选,包括机器人正面、机动辊道输送侧面及龙门架顶部上料。07零件干燥可通过压缩空气吹水干燥零件或选配真空干燥系统实现零件完全干燥。08节能环保与低噪音在环保和节能方面,数控高压清洗机可以通过优化清洗程序来降低能耗和减少水资源使用。
Universal nozzle, capable of accurately cleaning the cleaning elements on the outer side of parts. In addition to manual loading and unloading methods, loading and unloading devices and fully automatic fixtures can also be configured for 06 loading and unloading. Multiple feeding methods are available, including robot front, motorized roller conveyor side, and gantry top feeding. The drying of 07 parts can be achieved by blowing compressed air and water to dry the parts, or by selecting a vacuum drying system to achieve complete drying of the parts. In terms of energy conservation and energy efficiency, CNC high-pressure cleaning machines can reduce energy consumption and water resource usage by optimizing the cleaning program.
系统自带水循环系统,标配三级过滤系统(过滤精度5μm)、油水分离器、磁性过滤器等。
The system comes with a built-in water circulation system and comes standard with a three-stage filtration system (with a filtration accuracy of 5 μ m), oil-water separator, magnetic filter, etc.
清洗室采用不锈钢防水设计,外罩采用双层密封,隔音效果好。09方案定制定制服务:数控高压清洗机、机器人去毛刺机、自动化清洗设备研发制造。
The cleaning room adopts stainless steel waterproof design, and the outer cover adopts double-layer sealing, with good sound insulation effect. Customized services for 09 solutions: research and manufacturing of CNC high-pressure cleaning machines, robot deburring machines, and automated cleaning equipment.
为满足客户在产品的机械加工、装配等环节对于产品清洁度、颗粒度、质量等方面的需求,无论是中小型精密零件,还是大型工件或复杂的工件,依据客户产量的高低、生产节拍,水威提供专业的定制服务。
To meet customers' needs for product cleanliness, particle size, quality, and other aspects in mechanical processing, assembly, and other processes, whether it is small and medium-sized precision parts, large workpieces, or complex workpieces, Shuiwei provides professional customized services based on customers' production volume and pace.
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