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高压去毛刺清洗机如何用纯物理手段根治飞边顽疾

来源:https://www.sinokohl.com/ 时间: 2026-08-14 浏览次数: 0

加工后的金属零件,交叉孔、螺纹孔边缘的微小毛刺是影响装配精度和产品寿命的“隐形杀手”。传统人工去毛刺不仅效率低,还难以保证一致性。高压去毛刺清洗机的登场,以50-80MPa的超高压水射流,从物理层面有效“根除”毛刺——不损伤工件基体,却能让每个孔道内壁光洁如新。

The tiny burrs on the edges of cross holes and threaded holes in processed metal parts are a "hidden killer" that affects assembly accuracy and product life. Traditional manual deburring is not only inefficient, but also difficult to ensure consistency. The introduction of high-pressure deburring cleaning machine, with an ultra-high pressure water jet of 50-80MPa, completely "eliminates" burrs from a physical level - without damaging the workpiece substrate, but can make the inner wall of each hole as smooth as new.

一、使用范围:覆盖全材质、多行业的去毛刺需求

1、 Scope of use: Covering deburring needs for all materials and multiple industries

高压去毛刺清洗机的适用版图出色为广阔。在材质层面,它可对非金属、铝合金、碳钢、不锈钢、铜、钛合金、锌合金、铸铁等多种材质进行去毛刺清洗。在行业层面,其应用覆盖精密制造、航天航空、轨道交通、汽车、家电、消费电子、医疗、模具、军工、新能源等制造领域。

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The applicability of high-pressure deburring cleaning machine is extremely broad. At the material level, it can deburr and clean various materials such as non-metallic, aluminum alloy, carbon steel, stainless steel, copper, titanium alloy, zinc alloy, cast iron, etc. At the industry level, its applications cover manufacturing fields such as precision manufacturing, aerospace, rail transit, automobiles, home appliances, consumer electronics, healthcare, molds, military industry, and new energy.

具体零部件包括:阀体、阀芯、泵体、液压阀块、发动机螺栓、喷油嘴、航空发动机叶片、手机中框/边框/底板、医疗器械针头、散热器、热交换器等。在纺织行业,它甚至能处理高硬度材质制造的纺织勾针,去除刃面毛刺的同时不影响刀刃锋利度。

Specific components include: valve body, valve core, pump body, hydraulic valve block, engine bolts, fuel injectors, aircraft engine blades, mobile phone frame/frame/bottom plate, medical device needle, radiator, heat exchanger, etc. In the textile industry, it can even handle textile needles made of high hardness materials, removing burrs on the cutting edge without affecting the sharpness of the blade.

二、核心优势:合理打击与无损加工的平衡

2、 Core advantage: Balance between precise strike and non-destructive processing

高压去毛刺清洗机的非常大技术壁垒,在于“只除毛刺、不伤基体”的控制能力。系统采用CNC编程,配合数控转台,水射流压力可变频调节,准确控制旋转角度、速度、压力和位置。以和氏技术为代表的企业,研发了45°和90°双侧水刀,可深入零件内部,有效去除交叉孔、斜孔、盲孔、螺纹孔等传统工具难以触及的毛刺。

The biggest technical barrier of high-pressure deburring cleaning machine lies in its control ability of "only deburring without damaging the substrate". The system adopts CNC programming, combined with a CNC turntable, and the water jet pressure can be adjusted by frequency conversion, accurately controlling the rotation angle, speed, pressure, and position. Companies represented by Heshi Technology have developed 45 ° and 90 ° double-sided waterjet cutters, which can penetrate deep into parts and effectively remove burrs that are difficult for traditional tools to reach, such as cross holes, oblique holes, blind holes, and threaded holes.

在加工效率上,标准机型如HS6550的加工范围为650×650×300mm,节拍可根据工件排布灵活控制——以纺织勾针为例,100×100mm面积的工件组,处理节拍仅为1分钟。设备支持双工位设计,一个工位在设备内加工的同时,另一个工位可进行工件装夹,实现连续化生产。

In terms of processing efficiency, standard models such as HS6550 have a processing range of 650 × 650 × 300mm, and the cycle time can be flexibly controlled according to the arrangement of workpieces - taking textile needles as an example, for a 100 × 100mm area workpiece group, the processing cycle time is only 1 minute. The equipment supports dual station design, where one station can process within the equipment while the other station can perform workpiece clamping, achieving continuous production.

系统压力可达50-80MPa,配备专业的高压水系统和铸造底座,加工更稳定安全。水可循环过滤使用(过滤等级5μm),柔性水射流无损加工;自动收集水雾改善作业环境,配备集中润滑系统自动润滑运动部件。其发明专利超300项,其中高压水去毛刺相关专利多达数十项,技术底蕴深厚。

The system pressure can reach 50-80MPa, equipped with a professional high-pressure water system and casting base, making processing more stable and safe. Water can be recycled and filtered for use (filtration level 5 μ m), with flexible water jet non-destructive processing; Automatic collection of water mist to improve the working environment, equipped with a centralized lubrication system to automatically lubricate moving parts. It has over 300 invention patents, including dozens of patents related to high-pressure water deburring, with a profound technical foundation.

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