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超声波清洗机的使用原理和分类及组成部件
来源:http://www.sinokohl.com/ 时间: 2024-10-26 浏览次数: 0
超声波清洗机简介
Introduction to Ultrasonic Cleaning Machine
经研究证明:超声波作用于液体中时,液体中每个气泡的破裂瞬间会产生能里极大的冲击波,相当于瞬间产生几百度的高温和高达上千个大气压,这种现象被称之为“空化作用”,超声波清洗正是用液体中气泡破裂所产生的冲击波来达到清洗和冲刷工件内外表面的作用。
Through research, it has been proven that when ultrasound is applied to a liquid, the rupture of each bubble in the liquid produces a shockwave of immense energy, equivalent to instantly producing high temperatures of several hundred degrees and pressures of up to thousands of atmospheres. This phenomenon is called "cavitation", and ultrasonic cleaning uses the shockwave generated by the rupture of bubbles in the liquid to clean and flush the inner and outer surfaces of the workpiece.
超声波在液体中传播,使液体与清洗槽在超声波频率下一起振动,液体与清洗槽振动时有自己固有频率,这种振动频率是声波频率,所以人们听到嗡嗡声。
Ultrasonic waves propagate in liquids, causing the liquid and cleaning tank to vibrate together at ultrasonic frequencies. When the liquid and cleaning tank vibrate, they have their own natural frequencies, which are sound wave frequencies, so people hear buzzing sounds.
超声波是一种振动频率高于声波的机械波,由换能晶片在电压的激励下发生振动产生的,它具有频率高、波长短、绕射现象小,特别是方向性好、能够成为射线而定向传播等特点。超声波对液体、固体的穿透本领很大,尤其是在阳光不透明的固体中,,碰到活动物体能产生多普勒效应。因此超声波检测广泛应用在工
Ultrasonic waves are mechanical waves with a vibration frequency higher than sound waves, generated by the vibration of a transducer chip under voltage excitation. They have the characteristics of high frequency, short wavelength, small diffraction phenomenon, especially good directionality, and the ability to propagate directionally as rays. Ultrasonic waves have a great ability to penetrate liquids and solids, especially in solids that are opaque to sunlight. When they come into contact with moving objects, they can produce Doppler effects. Therefore, ultrasonic testing is widely used in industrial applications
业、国防、生物医学等方面。
Industry, national defense, biomedical and other fields.
超声波清洗机采用超声波清洗的原理,可以达到物件洁净的清洗效果,特别对深孔,孔,凹凸槽清洗是理想的设备,不影响任何物件的材质及精度。同时在生化、物理、化学、医学、科研及大专院校的实验中可作提取、脱气、混匀、细胞粉碎、纳米分解之用。
The ultrasonic cleaning machine adopts the principle of ultrasonic cleaning, which can achieve a comprehensive cleaning effect on objects, especially for deep holes, holes, and concave convex grooves. It is the most ideal equipment for cleaning, without affecting the material and accuracy of any objects. At the same time, it can be used for extraction, degassing, mixing, cell crushing, and nanodecomposition in experiments in biochemistry, physics, chemistry, medicine, scientific research, and colleges.
超声波清洗机分类
Classification of Ultrasonic Cleaning Machines
1、按照用途超声波清洗机分为:工业用超声波清洗机、商用超声波清洗机、实验室用超声波清洗机,家用超声波清洗机等。
1. Ultrasonic cleaning machines are divided into industrial ultrasonic cleaning machines, commercial ultrasonic cleaning machines, laboratory ultrasonic cleaning machines, household ultrasonic cleaning machines, etc. according to their purposes.
2、按照容里超声波清洗机分为:大型超声波清洗机,中型超声波清洗机,小型超声波清洗机。其中容里从4升到几百升不等。
2. According to Rongli Ultrasonic Cleaning Machine, it can be divided into large ultrasonic cleaning machine, medium ultrasonic cleaning machine, and small ultrasonic cleaning machine. The capacity ranges from 4 liters to several hundred liters.
3、按照功率超声波清洗机分为:大功率超声波清洗机,小功率超声波清洗机和无加热超声波清洗机。其中,带电加热的超声波清洗机的加热功率从几十瓦到几千瓦不等。
3. According to power, ultrasonic cleaning machines are divided into high-power ultrasonic cleaning machines, low-power ultrasonic cleaning machines, and unheated ultrasonic cleaning machines. Among them, the heating power of the ultrasonic cleaning machine with electric heating ranges from tens of watts to several thousand watts.
超声波清洗机组成部件超声波清洗机的组成部件有:超声波发生器、超声波换能器、清洗水槽。
The components of ultrasonic cleaning machine include ultrasonic generator, ultrasonic transducer, and cleaning water tank.
超声波发生器,通常称为超声波电箱、超声波发生源、超声波电源。它的作用是把我们的市电(220V或380V,50或60Hz)转换成与超声波换能器相匹配的高频交流电信号。从放大电路形式,可以采用线性放大电路和开关电源电路,大功率超声波电源从转换效率方面考虑一般采用开关电源的电路形式。线性电源也有它特有的应用范围,它的优点是可以不严格要求电路匹配,允许工作频率连续快速变化。前超声业界的情况看,超声波主要分为自激式和它激式电源。
Ultrasonic generator, commonly known as ultrasonic box, ultrasonic generator, or ultrasonic power supply. Its function is to convert our mains power (220V or 380V, 50 or 60Hz) into high-frequency AC signals that match the ultrasonic transducer. From the perspective of amplification circuit form, linear amplification circuit and switching power supply circuit can be used. High power ultrasonic power supply generally adopts the circuit form of switching power supply from the perspective of conversion efficiency. Linear power supplies also have their own unique application range, and their advantage is that they do not require strict circuit matching and allow for continuous and rapid changes in operating frequency. From the perspective of the ultrasound industry, ultrasound is mainly divided into self-excited and externally excited power supplies.
超声波换能器,包括外壳、匹配层即声窗、压电陶瓷圆盘换能器、背衬、引出电缆,其特征在于它还包括Cymba1阵列接收器,它由引出电缆、8~16只cymba1换能器、金属圆环、和橡胶垫圈组成:Cymbal阵列接收器位于圆盘式压电换能器3之上:压电陶瓷圆盘换能器用作基本的超声波换能器,由它发射和接收超声波信号:Cymba1阵列接收器位于圆盘式压电换能器之上,作为超声波接收器,用于接收圆盘换能器频带之外的多普勒回波信号。
Ultrasonic transducer, including housing, matching layer or acoustic window, piezoelectric ceramic disc transducer, backing, and lead out cable, characterized in that it also includes Cymba1 array receiver, which is composed of lead out cable, 8-16 Cymba1 transducers, metal ring, and rubber gasket: Cymbal array receiver is located above the disc piezoelectric transducer 3: piezoelectric ceramic disc transducer is used as the basic ultrasonic transducer, emitting and receiving ultrasonic signals; Cymba1 array receiver is located above the disc piezoelectric transducer, serving as an ultrasonic receiver, for receiving Doppler echo signals outside the frequency band of the disc transducer.
清洗水槽是超声波清洗机里盛放需要清洗的物品和清水,有的清洗水槽很小,像家用JP-900S的清洗水槽很小,有的清洗水槽很大,给工业定制的全自动超声波清洗机的水槽很大。
The cleaning sink is used in ultrasonic cleaning machines to hold items that need to be cleaned and clean water. Some cleaning sinks are very small, such as the JP-900S household cleaning sink, while others are very large. The sink for fully automatic ultrasonic cleaning machines customized for industry is also very large.
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