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金属飞边克星!工业高压喷淋清洗机如何像切黄油一样除掉毛刺?

来源:http://www.sinokohl.com/ 时间: 2025-05-22 浏览次数: 0

  一、金属飞边:机械加工的 “讨厌倒刺”

  1、 Metal flash edge: the 'hated barb' of mechanical processing

  想象你刚剪完指甲,指尖冒出一根扎手的倒刺 —— 金属飞边就是机械加工后的 “指甲倒刺”。车床铣削、冲压成型后的零件边缘,常挂着薄薄的金属毛刺,小到手机螺丝孔的毛边,大到汽车发动机缸体的飞边,不仅影响装配精度,还可能划伤人手。传统去除方法像用锉刀磨、用砂纸打,费时费力还容易留痕迹,而工业级高压喷淋清洗机却能让飞边 “秒消失”!

  Imagine you have just finished cutting your nails, and a prickly barb pops up from your fingertip - a metal fly edge is the "nail barb" that has been mechanically processed. The edges of the parts after lathe milling and stamping often have thin metal burrs, ranging from the burrs of phone screw holes to the burrs of car engine cylinder blocks, which not only affect assembly accuracy but may also scratch hands. Traditional removal methods such as filing and sandpaper are time-consuming, labor-intensive, and prone to leaving marks, while industrial grade high-pressure spray cleaning machines can make flying edges disappear in seconds!

  二、高压水流:比手术刀还锋利的 “水刀”

  2、 High pressure water flow: a "water knife" sharper than a surgical knife

  1. 水压到底多猛?

  How strong is the water pressure?

  普通家用水枪水压约 0.5 公斤 / 平方厘米,而工业级清洗机把水压加到 200-500 公斤 / 平方厘米 —— 相当于把水变成高速子弹!举个例子:这种水压能轻松切开 5 毫米厚的牛皮,对付 0.1-2 毫米的金属飞边,就像用高压水枪冲掉蛋糕上的糖霜。

  A regular household water gun has a water pressure of about 0.5 kilograms per square centimeter, while an industrial grade cleaning machine increases the water pressure to 200-500 kilograms per square centimeter - equivalent to turning water into high-speed bullets! For example, this type of water pressure can easily cut open 5-millimeter thick cowhide and deal with 0.1-2mm metal burrs, just like using a high-pressure water gun to wash away the frosting on a cake.

  2. 水流怎么 “削” 飞边?

  How does the water flow "cut" the edges?

  当高压水流以 800 公里 / 小时的速度(比高铁快 3 倍)冲击飞边时,会产生两种破坏力量:

  When high-pressure water flows at a speed of 800 kilometers per hour (three times faster than high-speed trains) and impacts the flying edge, two types of destructive forces will be generated:

  冲击力破碎:水流像无数小锤子连续敲打飞边根部,金属疲劳断裂;

  Impact force breakage: Water flows like countless small hammers continuously hitting the root of the flying edge, causing metal fatigue fracture;

  空化效应:水流高速撞击金属表面瞬间,会产生微小气泡爆炸,像无数微型炸弹震碎飞边,连缝隙里的毛刺都能震下来。

  Cavitation effect: When water flows at high speed and collides with a metal surface, tiny bubbles explode, like countless miniature bombs shattering flying edges, even the burrs in the gaps can be shaken off.

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  三、三大神器让飞边无处可逃

  3、 Three magical tools make Feibian have nowhere to escape

  1. 旋转喷砂喷头:给水流 “加砂纸”

  1. Rotating sandblasting nozzle: Add sandpaper to the water flow

  结构像涡轮:喷头边旋转边喷出混有细砂的水流(类似喷砂枪),旋转速度达 1000 转 / 分钟,水流轨迹形成螺旋切割网;

  The structure is like a turbine: the nozzle rotates while spraying a water flow mixed with fine sand (similar to a sandblasting gun), with a rotation speed of 1000 revolutions per minute, and the water flow trajectory forms a spiral cutting network;

  砂水混合威力:石英砂被高压水流加速后,像无数小刀片刮擦飞边,连铸造件的粗糙飞边都能磨平,效果比手工打磨光滑 3 倍。

  Mixing power of sand and water: After being accelerated by high-pressure water flow, quartz sand can scrape the edges like countless small blades, and the rough edges of continuous casting parts can be smoothed out, with a smoothing effect three times smoother than manual polishing.

  2. 数控定位支架:让水流 “指哪打哪”

  2. CNC positioning bracket: allowing water flow to "hit where it points"

  支架像机械手臂,能精准控制喷头距离零件 5-10 厘米,角度偏差不超过 1 度;

  The bracket is like a robotic arm, which can accurately control the distance between the nozzle and the part by 5-10 centimeters, with an angle deviation of no more than 1 degree;

  比如清洗汽车齿轮内圈飞边时,支架带动喷头伸进齿缝,边旋转边喷水,每个齿槽都被水流 “剃” 得干干净净。

  For example, when cleaning the flying edges of the inner ring of a car gear, the bracket drives the nozzle to extend into the tooth gap, spraying water while rotating, and each tooth groove is "shaved" clean by the water flow.

  3. 恒温加热系统:让顽固飞边 “变软”

  3. Constant temperature heating system: softening stubborn burrs

  有些金属飞边硬度高(如淬火钢),清洗机把水加热到 60-80℃,金属遇热微膨胀,飞边根部变脆弱;

  Some metals have high flash hardness (such as quenched steel), and when the cleaning machine heats the water to 60-80 ℃, the metal expands slightly when heated, and the root of the flash becomes fragile;

  实测数据:加热后清洗不锈钢飞边,效率提升 40%,就像热刀切黄油比冷刀轻松。

  Actual test data: After heating, cleaning the stainless steel flash can increase efficiency by 40%, just like cutting butter with a hot knife is easier than with a cold knife.

  四、工业级高压喷淋清洗机去除金属飞边的核心就两步:

  4、 The core of removing metal burrs with an industrial grade high-pressure spray cleaning machine consists of two steps:

  高压水流当 “刀”:用超高压让水流拥有切割能力;

  High pressure water flow as a 'knife': using ultra-high pressure to give the water flow cutting ability;

  旋转喷砂当 “砂纸”:边转边磨,让飞边无处可逃。

  Rotating sandblasting is like "sandpaper": grinding while rotating, making flying edges have nowhere to escape.

  本文由喷淋清洗机友情奉献.更多有关的知识请点击:http://www.sinokohl.com我们将会对您提出的疑问进行详细的解答,欢迎您登录网站留言.

  This article is a friendly contribution from a high-pressure deburring cleaning machine For more information, please click: http://www.sinokohl.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message

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