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高压去毛刺清洗机发展技术及特点
来源:http://www.sinokohl.com/ 时间: 2023-04-24 浏览次数: 0
在超声波作用下,机械运动传入槽体内的清洗剂中,使清洗剂体内更替发生疏密相间的震动,液态连续不断遭受拉伸和压缩。疏的位置受到伸拉,发生微气泡(真空气穴);密的位置遭受压缩。因为清洗剂内部受超声设备的震动而频繁地拉伸和压缩,其结果使微气泡不断发生和不断破裂。微气泡破裂时,周边的清洗剂以非常大的速率从不同方位伸到小气泡的核心,发生水击。这种情况能通过人眼可以直接清晰地看到,即在清洗剂中可以看出有很强活动小气泡,并且清洗剂上下对流,这时若用手指头浸入清洗剂中,亦有很强扎针的那种感觉。
Under the action of ultrasound, mechanical motion is transmitted into the cleaning agent inside the tank, causing the replacement of the cleaning agent in the body to undergo dense vibrations, and the liquid continuously undergoes stretching and compression. The sparse position is stretched and micro bubbles (vacuum cavitation) occur; The dense position is compressed. Due to the frequent stretching and compression caused by the vibration of ultrasonic equipment inside the cleaning agent, microbubbles continue to occur and rupture. When a microbubble ruptures, the surrounding cleaning agent extends at a very high rate from different directions to the core of the microbubble, causing a water hammer. This situation can be directly and clearly seen by the human eye, that is, there are strong small bubbles in the cleaning agent, and the cleaning agent flows up and down. At this time, if you immerse your fingers in the cleaning agent, there is also a strong feeling of needle insertion.
(1)高压清洗机是高压大功率的。目前,高压水射流清洗设备的压力已达到300MPa,功率已达到900kW,我们还在不断改进中。
(1) The high-pressure cleaning machine is high-pressure and high-power. At present, the pressure of the high-pressure water jet cleaning equipment has reached 300MPa and the power has reached 900kW, and we are continuously improving it.
(2)外围设备多样化。气动旋转喷枪喷嘴、自带软管清洗器、爬墙清洗器、平面清洗器、破碎机等多种形式设备的研发正在积极开展。
(2) Diversified peripheral devices. The research and development of various forms of equipment such as pneumatic rotary spray gun nozzles, built-in hose washers, wall climbing washers, flat washers, and crushers are actively underway.
(3)系统寻求智能化和机电一体化。充分利用一套通用机器,我们可以完成高压清洗机的转换,从使用高压清洗机的简单商业清洗到除锈、混凝土破碎、脱漆等高难度工作。
(3) The system seeks intelligence and mechatronics integration. By fully utilizing a universal machine, we can complete the transformation of high-pressure cleaning machines, from simple commercial cleaning using high-pressure cleaning machines to difficult tasks such as rust removal, concrete crushing, and paint removal.
(4) 使用旋转射流。旋转射流可以在基本保持水射流正常打击力的同时施加切向剥离力,这两种力的结合大大提高了工作效率。
(4) Use a rotating jet. Rotating jet can apply tangential peeling force while maintaining the normal hitting force of the water jet, and the combination of these two forces greatly improves work efficiency.
去毛刺清洗机是超声波空化作用、浸蚀功能、搅匀功能、乳化作用及空化核作用整体表现。在其中空化作用在超声设备去毛刺和清理中都是起关键作用的,它能够严重破坏毛刺、污渍微粒子被清理件的表面粘附情况。加上微冲流作用,使清洗剂发生震动和搅匀,将毛刺和污渍从被清理件表层及缝隙中清理干净。
The deburring cleaning machine is the overall performance of ultrasonic cavitation, etching, stirring, emulsification, and cavitation nucleation. The cavitation effect plays a crucial role in the deburring and cleaning of ultrasonic equipment, as it can seriously damage the surface adhesion of burrs and dirt particles to the cleaned parts. Combined with the micro flushing effect, the cleaning agent vibrates and mixes evenly, clearing burrs and stains from the surface and gaps of the cleaned parts.
而乳化作用则使清理下来的毛刺和油污很快地分散、乳化在清洗剂中。超声波清洗机→超声设备浸洗→热水浸洗→吹干→烘干,超声清洗在工业中用途广泛,主要运用于对零、零部件清理需求非常严格的场所,如零部件在精加工中清洗、装配前清洗、几何结构繁杂(多孔结构、深孔加工、弯孔、盲孔、微孔)的孔类零部件的清理,以及污渍粘附较牢的中小型零件的清理。去毛刺超声波清洗机加工工艺简易,操作方便,工作强度低,清理质量好,清理高效率,并且易于实现零配件清理自,因而是一种极具潜力的工业清洗机。
The emulsification effect causes the cleaned burrs and oil stains to quickly disperse and emulsify in the cleaning agent. Ultrasonic cleaning machine → ultrasonic equipment immersion washing → hot water immersion washing → blow drying → drying. Ultrasonic cleaning is widely used in industry, mainly in places with very strict cleaning requirements for parts and components, such as cleaning parts in precision machining, cleaning before assembly, cleaning of complex geometric structures (porous structure, deep hole processing, curved holes, blind holes, micropores), and cleaning of small and medium-sized parts with strong adhesion of stains. The deburring ultrasonic cleaning machine has simple processing technology, convenient operation, low work intensity, good cleaning quality, high cleaning efficiency, and is easy to achieve self cleaning of spare parts, making it a highly potential industrial cleaning machine.
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This article is assisted by a high-pressure deburring cleaning machine. For more related content, please click on http://www.sinokohl.com I hope this article can be helpful to you. Thank you for reading!
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