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高压水去毛刺与磨粒流去毛刺的显著区别
来源:http://www.sinokohl.com/ 时间: 2025-04-10 浏览次数: 0
加工效果差异:高压水去毛刺清洗一体机在处理工件时,展现出卓越的性能。它能够精准地去除交叉口相贯线处的毛刺,尤为突出的是,还能完整保留相贯线的尖峰,最大程度维持工件原始的结构特征。反观磨粒流去毛刺工艺,虽有其独特之处,但在保留相贯线尖峰这一关键方面,却无法与高压水去毛刺相媲美 。
Difference in processing effect: The high-pressure water deburring and cleaning integrated machine exhibits excellent performance when processing workpieces. It can accurately remove burrs at the intersection lines, and most notably, it can fully preserve the sharp peaks of the intersection lines, maintaining the original structural characteristics of the workpiece to the greatest extent possible. On the other hand, although the abrasive flow deburring process has its unique features, it cannot compete with high-pressure water deburring in the key aspect of retaining intersecting line peaks.
对形位公差的影响:形位公差,作为衡量几何误差允许变动范围的重要指标,包含形状误差和位置误差。任何经过机械加工的零件,其实际状态与理想状态之间不可避免地存在偏差,而这些偏差会直接左右机械产品的功能与精度表现。在这一点上,高压水去毛刺具有明显优势,其在整个去毛刺过程中,不会对形位公差产生丝毫干扰,能够完美保证零件的精度不受损害。与之形成对比的是,磨粒流去毛刺在部分复杂工况下,可能会因工艺特性,对零件的形位公差造成一定程度的影响 。
The impact on geometric tolerances: Geometric tolerances, as an important indicator for measuring the allowable range of geometric errors, include shape errors and position errors. Any machined part inevitably has deviations between its actual state and ideal state, which directly affect the functionality and accuracy performance of the mechanical product. At this point, high-pressure water deburring has obvious advantages, as it does not interfere with the form and position tolerances in the entire deburring process, ensuring the accuracy of the parts is not compromised. In contrast, in some complex working conditions, abrasive flow deburring may have a certain degree of impact on the form and position tolerances of parts due to process characteristics.
效率及后续处理复杂度:磨粒流去毛刺在实际操作中,效率相对较低,这无疑会在一定程度上影响生产进度。更为棘手的是,完成去毛刺操作后,残留的磨粒流介质犹如 “顽固分子”,清洗难度极大。高压水去毛刺则截然不同,它巧妙地将去毛刺与清洗两大工序合二为一,一次作业即可达成双重目标,极大地提升了工作效率。以弯曲孔、管道或通道这类特殊结构的工件为例,采用磨粒流去毛刺后,残留的膏状介质犹如 “藏在角落的污垢”,极难清除,往往不得不借助高压水或超声波进行额外的清洗工序;而高压水去毛刺则能一步到位,轻松应对此类难题 。
Efficiency and subsequent processing complexity: In practical operation, the efficiency of deburring with abrasive flow is relatively low, which undoubtedly affects the production schedule to some extent. Even more tricky is that after completing the deburring operation, the residual abrasive flow medium is like "stubborn molecules", making cleaning extremely difficult. High pressure water deburring is completely different. It cleverly combines deburring and cleaning into one process, achieving dual goals in one operation and greatly improving work efficiency. Taking workpieces with special structures such as curved holes, pipelines, or channels as an example, after deburring with abrasive flow, the residual paste like medium is like "dirt hidden in corners", which is extremely difficult to remove and often requires additional cleaning processes with high-pressure water or ultrasonic waves; High pressure water deburring can easily solve such problems in one step.
高压水去毛刺清洗一体机的多元应用领域
Multiple application areas of high-pressure water deburring and cleaning integrated machine
航空航天与精密机械:航空航天与精密机械制造领域对零件的精度和清洁度要求近乎苛刻,该设备能够精准满足这些高标准,为相关产品的高质量生产提供坚实保障。
Aerospace and Precision Machinery: The precision and cleanliness requirements for parts in the aerospace and precision machinery manufacturing field are almost stringent, and this equipment can accurately meet these high standards, providing a solid guarantee for the high-quality production of related products.
军工装备维护:它可用于清理枪管使用后积聚的积碳。枪管作为枪械的关键部件,其性能直接关乎射击精度与可靠性。
Military equipment maintenance: It can be used to clean up carbon deposits accumulated in gun barrels after use. As a key component of firearms, the performance of the barrel is directly related to shooting accuracy and reliability.
电子设备制造:在手机中框边框等电子设备零部件的去毛刺清洗环节,高压水去毛刺清洗一体机同样表现出色。该设备能够助力电子设备制造商打造出更优质的产品 。
Electronic device manufacturing: In the deburring and cleaning process of electronic device components such as phone frames and borders, the high-pressure water deburring and cleaning all-in-one machine also performs well. This device can assist electronic device manufacturers in creating higher quality products.
汽车工业制造:汽车变速箱壳体、阀芯、新能源汽车电机壳体等汽车关键零部件的去毛刺清洗,也是高压水去毛刺清洗一体机的擅长领域。
Automotive manufacturing: Deburring and cleaning of key automotive components such as gearbox housings, valve cores, and new energy vehicle motor housings, is also a specialty of high-pressure water deburring and cleaning integrated machines.
多元材质加工:无论是塑料材质,还是卫浴常用的黄铜等不同质地的材料,高压水去毛刺清洗一体机都能实现精准的去毛刺清洗。
Multi material processing: Whether it is plastic material or brass commonly used in bathrooms with different textures, the high-pressure water deburring and cleaning machine can achieve precise deburring and cleaning.
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