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高压去毛刺清洗机的工作原理和特点
来源:http://www.sinokohl.com/ 时间: 2025-04-12 浏览次数: 0
工作原理
Working principle
通过动力装置使高压柱塞泵产生高压水,高压水通过精密控制的喷嘴系统喷射而出,形成高速射流。当高速射流冲击到工件表面时,如果壁面存在毛刺,毛刺根部将产生较大的局部应力,从而使毛刺在射流冲击作用下从工件本体上脱落,达到去毛刺的目的。同时,高压水射流也能将工件表面的污垢剥离、冲走,实现清洗功能。此外,一些高压去毛刺清洗机还可能配备数控系统、自动清洗系统、机器视觉及数字图像处理技术等,以实现高精度的孔位探测、导引控制和自动化操作。
The high-pressure plunger pump generates high-pressure water through a power device, and the high-pressure water is sprayed out through a precisely controlled nozzle system, forming a high-speed jet. When the high-speed jet impacts the surface of the workpiece, if there are burrs on the wall, significant local stress will be generated at the root of the burrs, causing them to detach from the workpiece body under the impact of the jet, achieving the purpose of deburring. At the same time, high-pressure water jet can also peel off and wash away dirt on the surface of the workpiece, achieving cleaning function. In addition, some high-pressure deburring cleaning machines may also be equipped with CNC systems, automatic cleaning systems, machine vision, and digital image processing technologies to achieve high-precision hole detection, guidance control, and automated operation.
特点
characteristic
高效精准:能在短时间内快速去除毛刺,水射流可覆盖工件的内腔、盲孔等复杂结构,确保毛刺被彻底清除。并且可以通过调节压力与流量,在精准去除毛刺的同时保护工件表面光洁度。
Efficient and precise: It can quickly remove burrs in a short period of time, and the water jet can cover complex structures such as the inner cavity and blind holes of the workpiece, ensuring that burrs are completely removed. And it can protect the surface smoothness of the workpiece while accurately removing burrs by adjusting the pressure and flow rate.
绿色环保:仅以水为介质,无需添加化学药剂,无有毒废液排放,符合环保标准。同时配备高效过滤装置,水资源重复利用率高,综合用水成本低,还避免了粉尘危害,改善车间环境。
Green and environmentally friendly: Only using water as the medium, no need to add chemical agents, no toxic waste liquid discharge, in compliance with environmental standards. At the same time, it is equipped with an efficient filtration device, which has a high reuse rate of water resources, low comprehensive water costs, and avoids dust hazards, improving the workshop environment.
智能化控制:集成 PLC 智能控制系统与多轴联动机械臂,可根据不同工件材质、毛刺特性一键设定压力、角度等参数,实时反馈清洗数据并自动生成质量报告,便于追溯与工艺优化,还能无缝对接自动化产线,实现无人化生产。
Intelligent control: Integrated with PLC intelligent control system and multi axis linkage robotic arm, pressure, angle and other parameters can be set with one click according to different workpiece materials and burr characteristics. Real time feedback of cleaning data and automatic generation of quality reports are provided for easy traceability and process optimization. It can also seamlessly connect with automated production lines to achieve unmanned production.
维护成本低:核心部件采用耐磨陶瓷材质,使用寿命延长,故障率低。同时,变频驱动技术降低了电能消耗,综合能效比传统设备提升。
Low maintenance cost: The core components are made of wear-resistant ceramic material, which extends the service life and has a low failure rate. At the same time, variable frequency drive technology reduces energy consumption and improves overall energy efficiency compared to traditional equipment.
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