近日，济南科尔向某金属材料公司交付一台金属线材通过式全自动超声波清洗设备，以绕线装置的创新应用，为铜线、不锈钢线、圆实线、扁线和槽线等金属线材提供在线式清洗解决方案。

　　Recently, Jinan Ke'er delivered a metal wire through type fully automatic ultrasonic cleaning equipment to a metal material company, providing an online cleaning solution for metal wires such as copper wire, stainless steel wire, round solid wire, flat wire, and groove wire through the innovative application of winding devices.

　　金属线材广泛应用于半导体、超导材料、医疗、建筑、机械制造、电力通信、交通运输等领域，其表面清洁度将影响后续加工质量和产品性能。该金属材料公司面临日均数万米的长距离线材清洗需求，传统设备已无法满足高速生产线的节拍要求，科尔采用连续通过式作业模式，可无缝对接生产线，实现从进料、清洗、漂洗到烘干的全流程自动化，免去人工清洗工作量，进一步提升车间生产运转效率。

　　Metal wires are widely used in semiconductor, superconducting materials, medical, construction, mechanical manufacturing, power communication, transportation and other fields, and their surface cleanliness will affect the subsequent processing quality and product performance. The metal material company is facing the daily demand for long-distance wire cleaning of tens of thousands of meters, and traditional equipment can no longer meet the pace requirements of high-speed production lines. Kohl adopts a continuous pass through operation mode, which can seamlessly connect to the production line and achieve full process automation from feeding, cleaning, rinsing to drying, eliminating manual cleaning workload and further improving workshop production efficiency.

　　清洗方案亮点

　　Highlights of Cleaning Plan

　　创新绕线装置，延长有效清洗时间

　　Innovative winding device, extending effective cleaning time

　　科尔通过式全自动清洗设备搭载螺旋式绕线循环系统，通过两组导辊引导，线材在清洗槽内呈螺旋式往复绕行，使线材与超声波清洗液的接触时间延长3-5倍。这种设计不仅增加了超声波能量对线材表面的作用时长，更通过多角度绕行确保线材圆周面、缝隙处的污染物（如油污、氧化物、碎屑等）被全部剥离。

　　The Kohl's fully automatic cleaning equipment is equipped with a spiral winding circulation system, which guides the wire in a spiral reciprocating manner in the cleaning tank through two sets of guide rollers, extending the contact time between the wire and the ultrasonic cleaning solution by 3-5 times. This design not only increases the duration of ultrasonic energy on the surface of the wire, but also ensures that all pollutants (such as oil stains, oxides, debris, etc.) on the circumference and gaps of the wire are completely removed through multi angle circling.

　　多级循环温控系统，动态保障清洗液效能

　　Multi stage circulating temperature control system, dynamically ensuring the efficiency of cleaning solution

　　清洗液的洁净度与温度是影响清洗效果的关键因素。科尔清洗设备集成多级过滤循环系统，精细过滤清洗液中的杂质，有效延长清洗液使用寿命，降低清洗液更换成本。同时，PID智能温控模块可将清洗液温度控制在40-80℃（±1℃），通过提升清洗液活性与超声波空化效应，增强对顽固污渍的分解能力。

　　The cleanliness and temperature of the cleaning solution are key factors affecting the cleaning effect. The Kohl cleaning equipment integrates a multi-stage filtration circulation system to finely filter impurities in the cleaning solution, effectively extending the service life of the cleaning solution and reducing the cost of replacing the cleaning solution. Meanwhile, the PID intelligent temperature control module can control the temperature of the cleaning solution between 40-80 ℃ (± 1 ℃), enhancing its ability to decompose stubborn stains by improving the activity of the cleaning solution and the ultrasonic cavitation effect.

　　前后段刷洗喷淋协同，清洗效果更优化

　　Collaborative brushing and spraying in the front and rear sections, optimizing the cleaning effect

　　为进一步优化清洗流程，设备在主槽体前后段设置毛刷+喷淋装置。前段采用尼龙软毛刷辊，辅以喷淋，在线材进入主清洗槽前初步刷除大颗粒杂质，减少清洗液污染负荷；后段喷淋漂洗去除残留清洗液及脱落污染物，提升线材洁净度。

　　To further optimize the cleaning process, the equipment is equipped with brushes and spray devices in the front and rear sections of the main tank. The front section adopts nylon soft bristle brush rollers, supplemented by spraying, to preliminarily brush away large particle impurities before the wire enters the main cleaning tank, reducing the pollution load of cleaning solution; After spraying and rinsing, residual cleaning solution and detached pollutants are removed to improve the cleanliness of the wire.

　　结构紧凑，适配多元生产场景

　　Compact structure, suitable for diverse production scenarios

　　科尔通过式全自动超声波清洗设备采用模块化紧凑设计，可灵活嵌入现有生产线。设备搭载PLC控制系统，支持与工厂ERP、MES系统对接，实时监控清洗时长、液体液位、设备运行状态等数据。操作人员可通过7英寸彩色触摸屏即可完成参数设置、模式切换、故障预警等操作，大幅降低人工干预成本，提升车间智能化水平。

　　The Kohl's fully automatic ultrasonic cleaning equipment adopts a modular and compact design, which can be flexibly integrated into existing production lines. The equipment is equipped with a PLC control system, which supports integration with factory ERP and MES systems to monitor real-time data such as cleaning duration, liquid level, and equipment operation status. Operators can complete parameter settings, mode switching, fault warning and other operations through a 7-inch color touch screen, significantly reducing manual intervention costs and improving the level of workshop intelligence.

　　科尔提供的全自动、高精度、可在线集成的金属线材清洗解决方案，赢得客户的高度认可，为双方持续合作奠定良好基础。未来，科尔将继续秉持以客户为中心的理念，追求技术与服务的极致，推动超声波清洗技术与工业制造深度融合，助力更多企业实现清洗工序的自动化、绿色化、智能化转型。

　　The fully automatic, high-precision, and online integrated metal wire cleaning solution provided by Kohl has won high recognition from customers and laid a solid foundation for continued cooperation between the two parties. In the future, Kohl will continue to uphold the customer-centric philosophy, pursue the ultimate in technology and service, promote the deep integration of ultrasonic cleaning technology and industrial manufacturing, and help more enterprises achieve automation, greening, and intelligent transformation of cleaning processes.

　　本文由 通过式清洗机 友情奉献.更多有关的知识请点击  http://www.sinokohl.com/   真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.

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