高压去毛刺清洗机是一种利用高压水射流原理对精密零件进行去毛刺、清洗及除砂的工业清洗设备。该技术是近几年从高压水射流加工技术上衍生出来的一项新兴技术，其基本原理是利用水作为工作介质，经过增压泵增压后，以超音速从特定设计的喷嘴射向工件毛刺靶位，瞬间冲击力在毛刺根部形成巨大的应力，使毛刺折断而剥落，同时对零件表面进行清洗。

High pressure deburring cleaning machine is an industrial cleaning equipment that uses the principle of high-pressure water jet to deburr, clean and sand precision parts. This technology is an emerging technology derived from high-pressure water jet machining technology in recent years. Its basic principle is to use water as the working medium, and after being pressurized by a booster pump, it is shot at the burr target position of the workpiece from a specially designed nozzle at supersonic speed. The instantaneous impact force forms a huge stress at the root of the burr, causing it to break and peel off, while cleaning the surface of the part.

从设备构成来看，高压去毛刺清洗机通常由高压泵组、清洗系统、输送系统、过滤系统等部分组成。工作时，水被高压泵加压后通过高压管道到达高压喷嘴，以扇形或锥形喷出，强大的冲击力作用于零件表面，产生去毛刺效果。在更为先进的全自动机型中，机械手将工件发送到推荐工位后，安装在清洗机机身上的高压水去毛刺装置自动实施去毛刺作业。对于深孔、交叉孔等复杂内腔结构，高压水去毛刺技术尤其显示出独特优势——机械手夹持工件上下移动，使高压喷嘴完全探入油路或孔道内部，高压水不小于30MPa，通过合理定位将内腔毛刺有效清除。

From the perspective of equipment composition, high-pressure deburring cleaning machines are usually composed of high-pressure pump units, cleaning systems, conveying systems, filtration systems, and other parts. When working, water is pressurized by a high-pressure pump and reaches the high-pressure nozzle through a high-pressure pipeline, spraying out in a fan-shaped or conical shape. The strong impact force acts on the surface of the parts, producing a deburring effect. In more advanced fully automatic models, the robotic arm sends the workpiece to the designated workstation, and the high-pressure water deburring device installed on the cleaning machine body automatically performs deburring operations. For complex inner cavity structures such as deep holes and cross holes, high-pressure water deburring technology particularly demonstrates unique advantages - the robotic arm holds the workpiece and moves it up and down, allowing the high-pressure nozzle to fully penetrate the oil circuit or hole. The high-pressure water pressure is not less than 30MPa, and the burrs in the inner cavity are thoroughly removed through precise positioning.

高压去毛刺清洗机的核心技术优势在于其对复杂内孔结构的处理能力。目前几乎没有单一去毛刺工艺就能满足所有产品需求，而高压水去毛刺清洗机可深入零件内部，有效去除零件表面和产品内腔的毛刺，同时去除铸砂、颗粒、油污、切屑等杂质。设备配备了多种角度的水刀，如45°斜角和90°双侧水刀，可直喷、点喷、扇面喷，全覆盖清洗零件表面和深入产品交叉孔、斜孔、盲孔、螺纹孔、小孔等内腔。通过CNC编程控制，水射流压力可以变频调节，可准确走位，控制旋转角度、速度、压力和位置。过滤等级可达5μm，清洗完成后去毛刺率可达99.9%以上。

The core technological advantage of high-pressure deburring cleaning machine lies in its ability to handle complex inner hole structures. At present, there is almost no single deburring process that can meet all product needs, and high-pressure water deburring cleaning machines can penetrate deep into the interior of parts, effectively removing burrs on the surface of parts and the inner cavity of products, as well as removing impurities such as casting sand, particles, oil stains, and chips. The equipment is equipped with water jets at various angles, such as 45 ° oblique angle and 90 ° double-sided water jets, which can be used for direct spraying, point spraying, and fan spraying, fully covering the surface of cleaning parts and penetrating into the inner cavity of product cross holes, oblique holes, blind holes, threaded holes, small holes, etc. Through CNC programming control, the water jet pressure can be adjusted by frequency conversion, precise positioning, and control of rotation angle, speed, pressure, and position. The filtration level can reach 5 μ m, and the deburring rate after cleaning can reach over 99.9%.

在技术参数方面，典型的高压去毛刺清洗机高压泵压力可达50MPa、流量约29L/min，X/Y/Z轴行程分别为800mm、500mm、500mm，移动速度可达30m/min，重复定位精度±0.05mm。也有更高规格的设备高压泵压力可达500MPa、流量约19L/min。设备通常配备数字式压力开关和过压报警功能，并自动收集水雾以改善作业环境。系统压力可调，水刀可无级定向调节。

In terms of technical parameters, a typical high-pressure deburring cleaning machine has a high-pressure pump pressure of up to 50MPa, a flow rate of about 29L/min, X/Y/Z axis strokes of 800mm, 500mm, and 500mm, a moving speed of up to 30m/min, and a repeat positioning accuracy of ± 0.05mm. There are also higher specification equipment with a high-pressure pump pressure of up to 500MPa and a flow rate of about 19L/min. The equipment is usually equipped with digital pressure switches and overpressure alarm functions, and automatically collects water mist to improve the working environment. The system pressure can be adjusted, and the water jet can be infinitely oriented.

高压去毛刺清洗机的应用范围十分广泛。适用于汽车发动机、变速箱、制冷压缩机、船舶、飞机发动机、军工产品、模具等各种球墨铸铁、灰口铸铁、粉末冶金、铸造铝合金、锌合金、不锈钢零件的去毛刺清洗。在液压阀类零部件、3C消费电子、散热器等产品的去毛刺清洗中也表现优异。对于非标件的复杂结构、多品种、多规格、多材质、小批量的处理，高压水去毛刺清洗机可实现高品质、出色率加工生产。设备还可与机械手巧妙结合，组成自动上下料的柔性生产系统，出色大地节约人工成本，提高生产效率。该技术具有投资少、易自动化、环保等优点，是当今世界去毛刺技术发展的一大趋势。

The application range of high-pressure deburring cleaning machine is very wide. Suitable for deburring and cleaning various ductile iron, grey cast iron, powder metallurgy, cast aluminum alloy, zinc alloy, stainless steel parts such as automotive engines, transmissions, refrigeration compressors, marine and aircraft engines, military products, molds, etc. It also performs well in deburring and cleaning of hydraulic valve components, 3C consumer electronics, radiators, and other products. For the processing of complex structures, multiple varieties, specifications, materials, and small batches of non-standard parts, high-pressure water deburring and cleaning machines can achieve high-quality and high-efficiency processing and production. The equipment can also be perfectly combined with a robotic arm to form a flexible production system for automatic loading and unloading, greatly saving labor costs and improving production efficiency. This technology has the advantages of low investment, easy automation, and environmental protection, and is a major trend in the development of deburring technology in the world today.

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