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高精度洁净方案!多槽联动超声波自动清洗生产线
来源:https://www.sinokohl.com/ 时间: 2026-07-06 浏览次数: 0
全自动多槽超声波清洗机是一种由多个清洗槽按工艺流程排列、通过自动输送装置实现工件在各槽间转移的全自动清洗设备。与普通超声波清洗机相比,它的功能更多维度、更加智能化。设备通常由PLC微电脑控制智能输送装置和多个清洗槽体组成,再根据不同需求配套上下料台、专用产品工装、封闭罩、抽排风系统等相关装置。该设备专为清洗量大、清洗要求高的工件设计。
The fully automatic multi slot ultrasonic cleaning machine is a fully automatic cleaning equipment that arranges multiple cleaning slots according to the process flow and transfers workpieces between each slot through an automatic conveying device. Compared with ordinary ultrasonic cleaning machines, its functions are more comprehensive and intelligent. The equipment usually consists of a PLC microcomputer controlled intelligent conveying device and multiple cleaning tanks, and is equipped with related devices such as loading and unloading platforms, specialized product fixtures, enclosed covers, and exhaust systems according to different needs. This equipment is designed specifically for workpieces with large cleaning volumes and high cleaning requirements.
全自动多槽超声波清洗机的工作原理是利用超声波渗透力强的机械振动冲击工件表面,并结合清洗剂的化学除油、去污作用使工件表面洁净。超声波发生器产生超声波电信号提供给换能器,换能器将超音频电转换成高频机械振动并传播到清洗液中,从而实现超声波清洗。设备的典型生产主线一般由1-2个超声波清洗槽、1-2个热水漂洗槽、1-2个喷淋槽、1个烘干槽等工位组成。以三槽式机型为例,通常配置为一道超声波粗洗、二道超声波精洗、三槽清水漂洗。在多槽位配置中,各槽可独立控制时间、加热恒温和报警提醒。以九槽式机型为例,设计可采用两个机械手操作,第一个机械手分管1-8槽,第二个机械手分管8-10槽,实现了出色的流水作业。

The working principle of the fully automatic multi slot ultrasonic cleaning machine is to use the strong mechanical vibration of ultrasonic penetration to impact the surface of the workpiece, and combine it with the chemical degreasing and decontamination effects of the cleaning agent to make the surface of the workpiece clean. The ultrasonic generator generates ultrasonic electrical signals and provides them to the transducer, which converts ultrasonic frequency electricity into high-frequency mechanical vibration and propagates it into the cleaning solution, thereby achieving ultrasonic cleaning. The typical production line of the equipment generally consists of 1-2 ultrasonic cleaning tanks, 1-2 hot water rinsing tanks, 1-2 spray tanks, 1 drying tank and other workstations. Taking the three slot model as an example, it is usually configured with one ultrasonic coarse wash, two ultrasonic fine wash, and three slot clear water rinse. In a multi slot configuration, each slot can independently control time, heating constant temperature, and alarm reminders. Taking the nine slot model as an example, the design can be operated by two robotic arms, with the first robotic arm managing slots 1-8 and the second robotic arm managing slots 8-10, achieving efficient assembly line operations.
全自动多槽超声波清洗机的核心优势在于其高度自动化和灵活的工艺配置。设备的输送装置从结构上分有龙门多臂式等多种形式。每个清洗槽均配置独立的循环过滤系统和自动温控加热系统。循环过滤系统对清洗槽内的清洗剂进行连续过滤,令清洗剂保持较长的清洗能力。各槽均配置液位控制器控制进水量,进水及排水均配有电磁阀实现自动控制。满出的液体经锯齿形溢流口溢出,确保清洗液始终保持相对洁净。时间定时器根据设定时间控制清洗周期,清洗完毕后自动报警提醒操作人员。多频率结合的超声波清洗新方法安全可靠无损伤,对工件表面、内孔和隐蔽处清洗效果更好,清洁度更高。
The core advantage of the fully automatic multi slot ultrasonic cleaning machine lies in its highly automated and flexible process configuration. The conveying device of the equipment can be structurally divided into various forms such as gantry multi arm type. Each cleaning tank is equipped with an independent circulating filtration system and an automatic temperature control heating system. The circulating filtration system continuously filters the cleaning agent in the cleaning tank to maintain a long cleaning capacity. Each tank is equipped with a liquid level controller to control the water inlet, and both the inlet and outlet are equipped with solenoid valves for automatic control. The overflowing liquid flows out through the serrated overflow port to ensure that the cleaning solution remains relatively clean at all times. The time timer controls the cleaning cycle according to the set time, and automatically alarms and reminds the operator after the cleaning is completed. The new method of ultrasonic cleaning combining multiple frequencies is safe, reliable, and non-destructive, with better cleaning effects and higher cleanliness on the surface, inner holes, and concealed areas of the workpiece.
在技术参数方面,以典型三槽式机型为例,整机重量约270kg,外型尺寸1800×800×800mm,清洗槽内径390×390×290mm,超声功率2400W,加热功率3000W,工作温度0-100℃,工作频率28kHz。更高规格的设备可配置更多槽位和更大功率。
In terms of technical parameters, taking a typical three slot model as an example, the total weight of the machine is about 270kg, the external dimensions are 1800 × 800 × 800mm, the inner diameter of the cleaning tank is 390 × 390 × 290mm, the ultrasonic power is 2400W, the heating power is 3000W, the working temperature is 0-100 ℃, and the working frequency is 28kHz. Higher specification equipment can be configured with more slots and greater power.
全自动多槽超声波清洗机的应用领域十分广泛。在工业制造领域,适用于轴承、齿轮、电机、金加工零件等多种产品的清洗。在医疗器械领域,广泛应用于医院手术室、化验室、检验室、供应室、牙科、消毒中心等科室的医疗器械清洗。在铁路交通领域,用于铁路车辆轴承等精密部件的清洗。在电子制造领域,用于硅片等高精度电子元器件的多槽清洗。设备还可根据用户需求定制非标产品。随着工业清洗标准的不断提高,全自动多槽超声波清洗机正朝着智能化程度更高、清洗精度更细、适用范围更广的方向持续发展。
The application field of fully automatic multi slot ultrasonic cleaning machine is very wide. In the field of industrial manufacturing, it is suitable for cleaning various products such as bearings, gears, motors, and metal processing parts. In the field of medical devices, it is widely used for cleaning medical equipment in hospital operating rooms, laboratories, testing rooms, supply rooms, dentistry, disinfection centers and other departments. In the field of railway transportation, it is used for cleaning precision components such as railway vehicle bearings. In the field of electronic manufacturing, it is used for multi slot cleaning of high-precision electronic components such as silicon wafers. The device can also be customized with non-standard products according to user needs. With the continuous improvement of industrial cleaning standards, fully automatic multi slot ultrasonic cleaning machines are continuously developing towards higher levels of intelligence, finer cleaning accuracy, and wider applicability.
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