Process factors to be considered in customizing ultrasonic cleaning equipment:

1、保证产品的清洁度要求

1. Ensure product cleanliness requirements

编制超声波清洗工艺，一定要满足客户对产品的清洁度和生产规模的要求，即能满足产品的和数量指标，这是工艺设计的基本原则。

The preparation of ultrasonic cleaning process must meet the customer's requirements for product cleanliness and production scale, that is, it can meet the product and quantity indicators, which is the basic principle of process design.

2、满足下道工序加工的要求

2. Meet the processing requirements of the next process

编制主工序的中阿清洗工艺，清洗工艺要满足下一道工序加工的需要。例如在电镀前必行除油清洗，否则会影响镀层的结合力：又如金属件、塑料件在表面喷漆前一定要进行清洗，去除油污，以保证涂层的结合力；再如在一些液晶显示器、光学镜片、金属件、切削刀具的表,要真空镀膜、化学镀膜或者离子镀膜，需要较高的洁净表面，它们的前处理，一定要严格洗否则会影响镀膜质量；在粘接、电子朿焊接、真空热处理、防锈等许多工序的前处理，都要进行除油清洗，否则会影响下道工序的进行。

Prepare the Sino Arab cleaning process of the main process, and the cleaning process shall meet the processing needs of the next process. For example, degreasing and cleaning must be carried out before electroplating, otherwise the bonding force of the coating will be affected. For example, metal parts and plastic parts must be cleaned before surface painting to remove oil stains to ensure the bonding force of the coating; For example, vacuum coating, chemical coating or ion coating are required for the surface of some liquid crystal displays, optical lenses, metal parts and cutting tools, and high clean surface is required. Their pretreatment must be strictly washed, otherwise the coating quality will be affected; Degreasing and cleaning shall be carried out for the pretreatment of many processes such as bonding, electronic welding, vacuum heat treatment and rust prevention, otherwise the next process will be affected.

3、应考虑与上道工序相匹配编制主工序的中间清洗工艺,应与上道工序相匹配。

3. The intermediate cleaning process of the main process shall be prepared in consideration of matching with the previous process.

针对上道工序残留污染质，采用相应性质的清洗介质和洗净工艺。例如清洗焊接后的电子电路板，,上道工序用水溶性焊剂，那么清洗媒质应选用水基清洗剂。如果用的是合成类焊剂，则应选用有机溶剂类清洗，即极性污染物用极性溶剂来清洗，非极性污染物用非极性溶剂来清洗。

For the residual pollution in the previous process, the cleaning medium and cleaning process with corresponding properties are adopted. For example, when cleaning the electronic circuit board after welding, the water-soluble flux in the previous process shall be used as the cleaning medium. If synthetic flux is used, organic solvent shall be used for cleaning, that is, polar solvent shall be used for cleaning polar pollutants, and non-polar solvent shall be used for cleaning non-polar pollutants.

4、清洗工艺的性

4. Safety of cleaning process

编制清洗工艺，应考虑性，主要是毒性和燃烧的危险性。

When preparing cleaning process, safety, mainly toxicity and combustion risk, shall be considered.

①：有些有机溶剂具有一定的毒性，如HCFC225,甲醇、乙醇、异丙醇等,应注意其工形地所容许的浓度，并采取相应措施。

① : some organic solvents have certain toxicity, such as hcfc225, methanol, ethanol, isopropanol, etc. attention should be paid to the allowable concentration of the working place and corresponding measures should be taken.

②：有些有机溶剂闪点很低，易燃易爆，如碳氢溶液(碳化水素)等，也应有相应的防烟措施。

② : some organic solvents have very low flash point and are flammable and explosive, such as hydrocarbon solution (carbonated water element), and corresponding smoke prevention measures shall also be taken.

5、考虑与产品结构材料的相溶性编制清洗工艺

5. Considering the compatibility with product structural materials, the cleaning process is prepared

考虑清洗液与产品结构材料的相溶性,以免在洗净过程中对产品造成伤害。

The compatibility between the cleaning liquid and the structural materials of the product shall be considered to avoid damage to the product during the cleaning process.

①：有些工件材料是单一的，如金属零件的清洗，要防止洗净过程中受到腐蚀、氧化生又如塑料零件清洗，要防止洗净过程中受到溶胀、溶解、产生变形、脆化开裂等。

① : some workpiece materials are single. For example, when cleaning metal parts, it is necessary to prevent corrosion and oxidation during cleaning. For example, when cleaning plastic parts, it is necessary to prevent swelling, dissolution, deformation, embrittlement and cracking during cleaning.

②：有些工件是不同材料的组装件，要充分考虑清洗工艺对不同材料的相溶性。例如电子线路板上既有金属件、电子元件，又有塑料件橡胶、导线、涂层等，洗净过程中既要把污染物掉洗净，又不能使结构材料受到损伤，连元器件上的规格、标记、符号都不能洗掉，所以在编清洗工艺时要周密考虑。

② : some workpieces are assemblies of different materials, and the compatibility of cleaning process with different materials should be fully considered. For example, there are both metal parts and electronic components, as well as plastic parts (rubber, wires, coatings, etc.) on the electronic circuit board. During the cleaning process, the pollutants shall be removed and cleaned, and the structural materials shall not be damaged. The specifications, marks and symbols on the components shall not be removed. Therefore, careful consideration shall be taken when compiling the cleaning process.

6、清洗工艺的性

6. Environmental protection of cleaning process

编制清洗工艺，尽量减少三废排放量，有完善的三废治理措施，减少或对环境的污染并做好三废的回收和综合利用。

The cleaning process shall be prepared to minimize the discharge of "three wastes", and there shall be perfect "three wastes" treatment measures to reduce or eliminate the pollution to the environment and do a good job in the recovery and comprehensive utilization of "three wastes".

7、清洗工艺与生产规模相匹配

7. The cleaning process matches the production scale

不同的生产规模，所用的洗净工艺也不尽相同。单件、小批量生产时，在清洗时间上可以长些,而大批量生产时，要考虑生产节拍，连续自动式或者流水线通过式清洗效率较高，可浸泡、粗洗，半精洗,精洗分级清洗，以达到目标质量要求为主。

The cleaning process used is different for different production scales. In the case of single piece and small batch production, the cleaning time can be longer, while in the case of large batch production, the production cycle should be considered. The continuous automatic or line passing cleaning efficiency is higher. It can be soaked, rough washed, semi fine washed, and fine washed and graded cleaned to achieve the target quality requirements.

除此以外清洗工艺要考虑经济性，要进行综合评估,不仅要达到规定的洁净度而且还要考虑投资比较低、使用成本低、设备适应对象多、使用寿命长、操作简单方便等。

In addition, the cleaning process should consider the economy and conduct comprehensive evaluation. It should not only achieve the specified cleanliness, but also consider the low investment, low use cost, many equipment adaptation objects, long service life, simple and convenient operation, etc.

以上是为大家介绍的有关CNC高压清洗机的详细的介绍,希望对您有所帮助.如果您有什么疑问的话,欢迎联系我们.我们将以的态度,为您提供服务http://www.sinokohl.com

The above is the detailed introduction of CNC high-pressure cleaning machine. I hope it will help you. If you have any questions, please contact us. We will provide you with services with a professional attitude http://www.sinokohl.com