在现代制造业中，零部件的精密程度至关重要，而高压去毛刺清洗机成为确保零部件高质量的得力设备。它通过独特的工作原理，有效去除零件表面的毛刺，同时完成清洗工作，保障产品性能与质量。

In modern manufacturing, the precision of components is crucial, and high-pressure deburring and cleaning machines have become powerful equipment to ensure high-quality components. It effectively removes burrs on the surface of parts through its unique working principle, while completing cleaning work to ensure product performance and quality.

高压水射流核心原理

Core principle of high-pressure water jet

高压去毛刺清洗机的核心原理是利用高压水射流技术。设备通过高压泵将普通的水加压至几十甚至几百兆帕的高压状态，随后通过特制的喷嘴将高压水以极细的水流喷射而出。当高压水射流冲击到零件表面时，其携带的巨大能量瞬间释放。

The core principle of the high-pressure deburring cleaning machine is to use high-pressure water jet technology. The equipment pressurizes ordinary water to a high pressure state of tens or even hundreds of megapascals through a high-pressure pump, and then sprays the high-pressure water out with extremely fine water flow through a specially designed nozzle. When a high-pressure water jet impacts the surface of a component, the enormous energy it carries is instantly released.

这种高压水射流就如同一个高速运转的 “微型切割器”。对于零件表面的毛刺，高压水射流凭借强大的冲击力，能够将其从零件主体上剥离。毛刺通常是在零件加工过程中由于切削、冲压等工艺产生的多余金属或材料突起，其结构相对脆弱。高压水射流以极高的速度冲击毛刺，在瞬间产生的强大剪切力作用下，毛刺被轻松切断，实现去除效果。

This high-pressure water jet is like a high-speed running 'micro cutter'. For burrs on the surface of parts, high-pressure water jets can peel them off from the main body of the part with strong impact force. Burrs are usually excess metal or material protrusions generated during the machining process of parts due to cutting, stamping, and other processes, and their structure is relatively fragile. The high-pressure water jet impacts the burrs at extremely high speeds, and under the strong shear force generated in an instant, the burrs are easily cut off, achieving the removal effect.

工作流程详解

Detailed explanation of workflow

设备启动后，首先由水泵将水箱中的水抽取并加压。加压后的高压水沿着管道输送至喷嘴。喷嘴的设计十分关键，它能够将高压水聚焦成具有特定形状和喷射角度的水流。

After the device is started, the water in the water tank is first extracted and pressurized by the water pump. The pressurized high-pressure water is transported along the pipeline to the nozzle. The design of the nozzle is crucial as it can focus high-pressure water into a water flow with a specific shape and spray angle.

在操作过程中，操作人员将待处理的零件放置在工作台上，通过机械臂或人工控制的方式，使喷嘴对准零件需要去毛刺和清洗的部位。高压水射流从喷嘴高速喷出，精准冲击零件表面。在去除毛刺的同时，高压水还能将零件表面的油污、碎屑等杂质一并冲洗掉。冲洗后的污水通过排水系统回流至水箱，经过过滤处理后可循环使用，既节约水资源，又符合环保要求。

During the operation, the operator places the parts to be processed on the workbench and uses a robotic arm or manual control to align the nozzle with the parts that need to be deburred and cleaned. High pressure water jets are sprayed at high speed from the nozzle, accurately impacting the surface of the parts. While removing burrs, high-pressure water can also wash away impurities such as oil stains and debris on the surface of the parts. The flushed sewage flows back to the water tank through the drainage system and can be recycled after filtration treatment, which not only saves water resources but also meets environmental protection requirements.

关键技术参数影响

Influence of key technical parameters

压力是高压去毛刺清洗机的关键技术参数之一。压力大小直接决定了水射流的冲击力，压力越高，去毛刺能力越强。但并非压力越高越好，过高的压力可能会对零件表面造成损伤。因此，需要根据零件的材质、毛刺的大小和硬度等因素，合理调节压力。例如，对于铝合金材质的零件，通常采用相对较低的压力，以免损伤零件表面；而对于钢材零件，可适当提高压力以去除较硬的毛刺。

Pressure is one of the key technical parameters of high-pressure deburring cleaning machines. The pressure directly determines the impact force of the water jet, and the higher the pressure, the stronger the deburring ability. But higher pressure is not necessarily better, as excessive pressure may cause damage to the surface of the parts. Therefore, it is necessary to adjust the pressure reasonably based on factors such as the material of the parts, the size and hardness of burrs. For example, for aluminum alloy parts, relatively low pressure is usually used to avoid damaging the surface of the parts; For steel parts, the pressure can be appropriately increased to remove harder burrs.

流量也是重要参数，它表示单位时间内通过喷嘴的水的体积。较大的流量能够在单位时间内带走更多的杂质，提高清洗效率。但流量过大可能会导致水射流的能量分散，影响去毛刺效果。所以，要在压力和流量之间找到平衡，以达到最佳的去毛刺和清洗效果。

Flow rate is also an important parameter, which represents the volume of water passing through the nozzle per unit time. A larger flow rate can remove more impurities per unit time, improving cleaning efficiency. However, excessive flow may cause energy dispersion of the water jet, affecting the deburring effect. So, it is necessary to find a balance between pressure and flow rate to achieve the best deburring and cleaning effect.

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