通过式喷淋清洗机凭借连续输送、多工位喷淋的特点，广泛应用于批量工件的清洗作业，其流程需遵循规范步骤，以确保清洗效果和设备稳定运行。

　　The through type spray cleaning machine is widely used for cleaning batch workpieces due to its continuous conveying and multi station spraying characteristics. Its process needs to follow standardized steps to ensure the cleaning effect and stable operation of the equipment.

　　清洗前的准备工作是流程的基础。首先需检查设备各部件状态，包括喷淋泵是否正常运转、喷嘴是否堵塞或损坏（可通过手动旋转喷嘴查看是否灵活，有无异物堵塞出口）、输送链条的松紧度及运行平稳性，若发现链条卡顿需及时添加润滑油。根据待清洗工件的材质（如金属、塑料）和污渍类型（如油污、铁屑、冷却液），选择适配的清洗剂 —— 清洗金属件的油污可选用碱性清洗剂，清洗塑料件则需用中性清洗剂，避免因试剂不当造成工件腐蚀。将清洗剂按规定比例兑水稀释后，注入设备的储液箱，液位需达到设备规定的最低刻度以上，同时检查加热系统（若有），确保能将清洗液加热至所需温度（通常 30-60℃，具体根据清洗剂特性调整）。此外，需清理输送带上的杂物，确保工件放置区域平整，避免因传送带不平整导致工件倾斜、碰撞。

　　The preparation work before cleaning is the foundation of the process. Firstly, it is necessary to check the status of each component of the equipment, including whether the spray pump is operating normally, whether the nozzle is blocked or damaged (which can be manually rotated to check for flexibility and whether there are foreign objects blocking the outlet), the tightness and smoothness of the conveyor chain. If the chain is found to be stuck, lubricating oil should be added in a timely manner. According to the material of the workpiece to be cleaned (such as metal, plastic) and the type of stains (such as oil stains, iron filings, coolant), choose the appropriate cleaning agent - alkaline cleaning agents can be used to clean the oil stains on metal parts, while neutral cleaning agents are needed to clean plastic parts to avoid corrosion of the workpiece caused by improper reagents. Dilute the cleaning agent with water according to the specified ratio and inject it into the storage tank of the equipment. The liquid level should reach the minimum mark specified by the equipment. At the same time, check the heating system (if any) to ensure that the cleaning solution can be heated to the required temperature (usually 30-60 ℃, adjusted according to the characteristics of the cleaning agent). In addition, it is necessary to clean the debris on the conveyor belt to ensure that the workpiece placement area is flat and avoid tilting or colliding the workpiece due to unevenness of the conveyor belt.

　　工件上料与定位需规范操作。将待清洗工件均匀摆放在输送带上，确保工件之间留有间隙（至少 5 厘米），避免相互遮挡影响喷淋效果；对于有盲孔、凹槽的工件，需调整摆放角度，使孔口、槽口朝向喷淋方向，便于清洗剂充分接触污渍。小型或轻型工件可使用工装夹具固定在传送带上，防止在输送过程中因喷淋压力而移位、掉落。上料时需注意工件的最大尺寸，不得超过设备的进出口高度和宽度，避免工件卡住设备或损坏喷淋装置。启动输送带试运行，观察工件输送是否平稳，确认无误后再正式开启清洗流程。

　　The loading and positioning of workpieces need to be operated in a standardized manner. Place the workpieces to be cleaned evenly on the conveyor belt, ensuring that there is a gap (at least 5 centimeters) between the workpieces to avoid mutual obstruction and affecting the spraying effect; For workpieces with blind holes and grooves, the placement angle needs to be adjusted so that the holes and slots face the spray direction, making it easier for the cleaning agent to fully contact the stains. Small or lightweight workpieces can be fixed on the conveyor belt using fixtures to prevent displacement or falling due to spray pressure during transportation. When loading, attention should be paid to the maximum size of the workpiece, which should not exceed the height and width of the equipment's inlet and outlet, to avoid the workpiece getting stuck in the equipment or damaging the spray device. Start the conveyor belt for trial operation, observe whether the workpiece is transported smoothly, and confirm that there are no errors before officially starting the cleaning process.

　　多工位喷淋清洗是核心环节，需按顺序完成预洗、主洗、漂洗等步骤。预洗工位主要去除工件表面的浮尘、松散污渍，通过低压喷淋将大部分杂质冲离工件，减少主洗阶段的清洗剂消耗，此工位可使用循环过滤后的清水或稀释的清洗剂。主洗工位采用高压喷淋（压力通常为 0.3-0.8MPa），清洗剂在高压作用下形成密集的喷淋束，强力冲刷工件表面及缝隙，同时配合加热后的清洗液（若适用），增强对油污的溶解能力，对于顽固污渍可延长在此工位的停留时间（通过调整输送带速度实现）。漂洗工位则使用清水（或去离子水）喷淋，去除工件表面残留的清洗剂，避免干燥后留下水痕，此工位的水质需洁净，必要时配备过滤装置过滤水中杂质。部分设备还设有风切工位，通过高压气流快速吹去工件表面的水分，为后续干燥（如自然晾干、烘干）做准备。

　　Multi station spray cleaning is the core process, which requires completing pre washing, main washing, rinsing and other steps in sequence. The pre washing station mainly removes floating dust and loose stains on the surface of the workpiece. Most impurities are washed away from the workpiece through low-pressure spraying, reducing the consumption of cleaning agents in the main washing stage. This station can use circulating filtered water or diluted cleaning agents. The main washing station adopts high-pressure spraying (usually at a pressure of 0.3-0.8MPa), and the cleaning agent forms a dense spray beam under high pressure, vigorously flushing the surface and gaps of the workpiece. At the same time, it is combined with heated cleaning solution (if applicable) to enhance its ability to dissolve oil stains. For stubborn stains, the residence time at this station can be extended (achieved by adjusting the conveyor belt speed). The rinsing station uses clean water (or deionized water) spray to remove residual cleaning agents on the surface of the workpiece, avoiding water marks after drying. The water quality of this station needs to be clean, and if necessary, a filtering device should be equipped to filter impurities in the water. Some equipment also has a wind cutting station, which quickly blows away the moisture on the surface of the workpiece through high-pressure airflow, preparing for subsequent drying (such as natural air drying, drying).

　　清洗过程中的参数监控不可或缺。需实时观察各工位的喷淋压力，若压力突然下降可能是喷淋泵故障或管路泄漏，需立即停机检查；压力过高则可能导致工件变形（尤其薄壁工件），需及时调整阀门降低压力。监控清洗液的温度，保持在设定范围内，温度过低会降低清洗效果，过高则可能加速清洗剂挥发、影响其性能。定期检查储液箱内的清洗剂浓度，可通过专用检测试纸检测，浓度不足时及时补充浓缩液，确保清洗效果稳定。对于循环使用的清洗液，需开启过滤系统（如滤网、磁性分离器），及时清除液中的杂质、铁屑，避免杂质循环附着在工件表面或堵塞喷嘴。

　　Parameter monitoring during the cleaning process is indispensable. Real time observation of the spray pressure at each workstation is required. If the pressure suddenly drops, it may be due to a malfunction of the spray pump or pipeline leakage, and the machine should be stopped immediately for inspection; If the pressure is too high, it may cause deformation of the workpiece (especially thin-walled workpieces), and the valve needs to be adjusted in a timely manner to reduce the pressure. Monitor the temperature of the cleaning solution and keep it within the set range. If the temperature is too low, it will reduce the cleaning effect, while if it is too high, it may accelerate the evaporation of the cleaning agent and affect its performance. Regularly check the concentration of cleaning agents in the storage tank, which can be detected by specialized test strips. If the concentration is insufficient, replenish the concentrated solution in a timely manner to ensure stable cleaning effect. For reusable cleaning solutions, it is necessary to activate the filtration system (such as filters and magnetic separators) to promptly remove impurities and iron filings from the solution, in order to prevent impurities from circulating and adhering to the surface of the workpiece or clogging the nozzle.

　　清洗后的处理与设备维护需同步跟进。工件完成清洗后，从输送带末端取下，按要求放置在指定区域晾干或进入烘干工序，对于有精度要求的工件，需检查表面是否有划伤、残留污渍，若发现清洗不彻底的工件，需重新进行清洗。工作结束后，关闭设备电源，排净储液箱内的废弃清洗剂（按环保要求处理），用清水冲洗储液箱和管路，去除残留的清洗剂和杂质；拆卸喷嘴进行彻底清洗（可用软毛刷清理内部堵塞物），清理输送带表面的污渍和碎屑。定期对设备进行保养，包括给传动部件加注润滑油、检查电机和水泵的运行声音（若有异常噪音需排查故障）、更换老化的密封件（如管路接口的密封圈），确保设备长期稳定运行。

　　The processing after cleaning and equipment maintenance need to be followed up synchronously. After the workpiece is cleaned, it should be removed from the end of the conveyor belt and placed in the designated area to dry or enter the drying process as required. For workpieces with precision requirements, the surface should be checked for scratches and residual stains. If incomplete cleaning is found, it needs to be cleaned again. After the work is completed, turn off the equipment power, drain the waste cleaning agent in the storage tank (dispose of according to environmental requirements), rinse the storage tank and pipelines with clean water, and remove residual cleaning agent and impurities; Disassemble the nozzle for thorough cleaning (using a soft bristled brush to remove internal blockages), and clean the surface of the conveyor belt of stains and debris. Regularly maintain the equipment, including adding lubricating oil to the transmission components, checking the operating sound of the motor and water pump (troubleshooting if there is abnormal noise), replacing aging seals (such as sealing rings at pipeline interfaces), and ensuring long-term stable operation of the equipment.

　　本文由通过式喷淋清洗机友情奉献.更多有关的知识请点击:http://www.sinokohl.com我们将会对您提出的疑问进行详细的解答，欢迎您登录网站留言.

　　This article is a friendly contribution from a high-pressure deburring cleaning machine For more information, please click: http://www.sinokohl.com We will provide detailed answers to your questions. You are welcome to log in to our website and leave a message