(1) 有利于提高产品的质量和性能

(1) It is beneficial to improve the quality and performance of products

工业清洗有利于提高产品的质量和性能。清除原材料表面的污垢,在制造中可以保证零件加工精度﹑尺寸;在部件装配中,可以提高产品的质量,例如在照相机、复印机装配中,有利于轴孔的配合.齿轮的啮合等。而对某些产品来说,清洗是为了满足下一道工序的需要﹐如电镀前处理、喷涂前处理、真空镀膜前处理、金属防锈钝化前处理等。

Industrial cleaning is helpful to improve the quality and performance of products. Remove the dirt on the surface of raw materials to ensure the machining accuracy and size of parts in manufacturing; In the assembly of parts, the quality of products can be improved. For example, in the assembly of cameras and copiers, it is conducive to the matching of shaft holes and the meshing of gears. For some products, cleaning is to meet the needs of the next process, such as electroplating pretreatment, spraying pretreatment, vacuum coating pretreatment, metal antirust passivation pretreatment, etc.

(2) 有利于延长工业装置、设备的使用寿命

(2) It is beneficial to prolong the service life of industrial devices and equipment

清洗有利于延长工业装置,设备的使用寿命,有利于设备维护。例如在发电广,化工厂设备检修中,通过超声波清洗,能迅速恢复各种控制阀芯、调节器的灵敏性,可靠性。又如清洗汽车、柴油机的汽缸,活塞环、喷油嘴﹑各类运动轴承等,能大大提高装配质量,减少磨损,延长其使用寿命。

Cleaning is conducive to prolonging the service life of industrial devices and equipment and equipment maintenance. For example, in the equipment maintenance of power generation and chemical plants, the sensitivity and reliability of various control valve cores and regulators can be quickly restored through ultrasonic cleaning. For example, cleaning the cylinders, piston rings, fuel injection nozzles and various moving bearings of automobiles and diesel engines can greatly improve the assembly quality, reduce wear and prolong their service life.

(3) 有利于低碳经济和安全生产

(3) It is conducive to low-carbon economy and safe production

工业清洗有利于低碳经济和安全生产。例如发电厂的各种管道装置,因为结垢,造成管线流量面积减小,增加了流通阻力,使能耗,物耗增加。又如化工厂中,各种自控系统的气动,液压阀芯,调节器的喷嘴﹐都会因为污垢而堵塞,造成控制失灵,在连续运行中管道或反应釜压力变大,可能造成爆炸等生产安全事故。工业清洗除垢,就可以恢复设备的生产效率。

Industrial cleaning is conducive to low-carbon economy and safe production. For example, the scaling of various pipeline devices in power plants reduces the flow area of pipelines, increases the flow resistance, and increases the energy and material consumption. For another example, in chemical plants, the pneumatic and hydraulic valve cores of various automatic control systems and the nozzles of regulators will be blocked due to dirt, resulting in control failure. During continuous operation, the pressure of pipelines or reactors will increase, which may cause production safety accidents such as explosion. Industrial cleaning and descaling can restore the production efficiency of the equipment.

一般来说,要对一个工业产品进行清洗,这个清洗体系就应该包括四个要素:工业产品或者零部件(清洗对象)、黏附的污染物﹑清洗介质和清洗力。整个清洗过程可以用一个简单的式子表示:

Generally speaking, to clean an industrial product, the cleaning system should include four elements: industrial product or parts (cleaning object), adhered pollutants, cleaning medium and cleaning force. The whole cleaning process can be expressed by a simple formula:

工业清洗

Industrial cleaning

这里的工业产品是指在制零件、装配部件;污染物是指油脂﹑固体微粒等;清洗力是指超声波作用力,化学分子力、其他机械力等;清洗介质是指水基,活化剂、有机溶剂等。

Industrial products here refer to parts in process and assembly parts; Pollutants refer to grease, solid particles, etc; Cleaning force refers to ultrasonic force, chemical molecular force, other mechanical force, etc; Cleaning medium refers to water-based, activator, organic solvent, etc.