喷淋清洗机的基础知识

Basic knowledge of spray cleaning machines

　　喷淋清洗机是对工件通过清洗、漂洗、切水、烘干等工艺以达到工件表面无油污、铝屑、水分的目的。本机需将清洗的工件放置在清洗机上料口专门设计的定位工装上，通过高压水喷淋清洗、漂洗达到工件表面清洁的效果，再通过压缩空气风切去除工件表面的大部分水分，然后进入热风干燥工位，对工件进行烘干，处理工件表面残留水分；经冷风冷却后，回到上下料工位，人工将工件取出，完成整个清洗过程。清洗完成后，保证工件表面无污物及水珠。

Spray cleaning machine is used to clean, rinse, cut water, dry and other processes on the workpiece surface to achieve the goal of no oil stains, aluminum shavings, and moisture. The machine needs to place the cleaned workpieces on a specially designed positioning fixture at the feeding port of the cleaning machine. The surface of the workpieces is cleaned by high-pressure water spraying and rinsing, and then most of the moisture on the surface of the workpieces is removed by compressed air cutting. Then, it enters the hot air drying station to dry the workpieces and treat residual moisture on the surface of the workpieces; After being cooled by cold air, return to the loading and unloading station and manually remove the workpiece to complete the entire cleaning process. After cleaning, ensure that the surface of the workpiece is free of dirt and water droplets.

　　一、清洗特点

1、 Cleaning characteristics

　　清洗节拍快，效果统一，不会对工件造成磨损；设备中每个环节的工作时间、温度和功率可以按需设置；设备上料采用双确认按钮，并配有安全光栅，确保操作人员安全；独立控制柜，上下料工位处配有悬臂控制面板。

Fast cleaning pace, uniform effect, and no wear on the workpiece; The working time, temperature, and power of each link in the equipment can be set as needed; The equipment adopts dual confirmation buttons for feeding and is equipped with safety gratings to ensure the safety of operators; An independent control cabinet is equipped with a cantilever control panel at the loading and unloading stations.

　　二、设备组成

2、 Equipment composition

　　SUS304不锈钢清洗储液箱、 国内高压水泵、化工泵、管道泵，均按照客户需求量身定做。可连续长时间工作、内置式安全发热系统、可调式温度控制系统、安全及操作简便、可按客户要求设计及制造 。

SUS304 stainless steel cleaning storage tank, domestic high-pressure water pump, chemical pump, and pipeline pump are all customized according to customer needs. Capable of continuous long-term operation, built-in safety heating system, adjustable temperature control system, safe and easy to operate, and can be designed and manufactured according to customer requirements.

　　(1)可大批量连续自动作业。

(1) Can perform large-scale continuous automatic operations.

　　(2)适用于简单结构及管件制品清洗。

(2) Suitable for cleaning simple structures and pipe fittings.

　　(3)可采用镀锌及不锈钢外壳，内部配喷淋管道，封闭经过式通道。整机为全封闭结构，采用不锈钢或(方通)骨架焊接而成，清洗机上罩部分采用单层结构，采用不锈钢钢板制作，外贴有保温层，降低能耗。

(3) Galvanized and stainless steel shells can be used, with internal spray pipes and enclosed through channels. The whole machine is a fully enclosed structure, welded with stainless steel or (square) skeleton. The upper cover of the cleaning machine adopts a single-layer structure, made of stainless steel plate, with an insulation layer on the outside to reduce energy consumption.

　　储液箱采用单层结构，采用SUS304不锈钢板制作；内部用隔板分成几个区域，分别实现对清洗液的过滤、铁屑的沉淀、滤油、分油；储液箱设有补水口、排液口、溢水口。底部为两边向中间倾斜，清洗液从液箱底部的排液口集中排出。

The storage tank adopts a single-layer structure and is made of SUS304 stainless steel plate; Internally, the partition is divided into several areas to achieve filtration of cleaning solution, sedimentation of iron filings, oil filtration, and oil separation; The storage tank is equipped with a water replenishment port, a liquid discharge port, and an overflow port. The bottom is tilted from both sides towards the middle, and the cleaning solution is centrally discharged from the discharge port at the bottom of the tank.

　　液箱装有液位控制器，液位异常时及时提醒补水、停水。异常情况实现紧急停机。

The liquid tank is equipped with a liquid level controller, which promptly reminds to replenish and stop water when the liquid level is abnormal. Implement emergency shutdown in case of abnormal situations.

　　防锈箱内部装有不锈钢电加热器，在30～60分钟内将液体由室温升至使用温度。温度自动控制在10～90℃范围，人工设定、自动控制。设有温控仪表自动显示。液箱外贴保温棉，防止热量散发。

The rust proof box is equipped with a stainless steel electric heater inside, which can raise the liquid from room temperature to operating temperature within 30-60 minutes. The temperature is automatically controlled within the range of 10-90 ℃, manually set and automatically controlled. Equipped with temperature control instrument for automatic display. Stick insulation cotton on the outside of the liquid tank to prevent heat dissipation.

　　三、清洗优势

3、 Cleaning advantages

　　在所有的清洗方式中，喷淋清洗机是效率高、效果统一的一种方式，之所以喷淋清洗机能够达到如此的效果，是与它*的工作原理和清洗方法密切相关的。我们知道，在生产和生活当中，需要清洗的工件种类和环节也很多，如：物件的清除油污、灰尘、表面防锈等，常见的手工清洗方法速度慢、成本高。而喷淋清洗机则可以对工件批量清洗，效果统一、可控性强，低成本，因此，喷淋清洗机被日益广泛应用于各行各业。

Among all cleaning methods, spray cleaning machine is a highly efficient and uniform method. The reason why spray cleaning machine can achieve such results is closely related to its working principle and cleaning method. We know that there are many types and processes of workpieces that need to be cleaned in production and daily life, such as removing oil stains, dust, surface rust prevention, etc. Common manual cleaning methods are slow and costly. Spray cleaning machines, on the other hand, can clean workpieces in batches with uniform results, strong controllability, and low cost. Therefore, spray cleaning machines are increasingly widely used in various industries.

　　高压喷淋式清洗机具有功能全，结构合理，操作方便，清洗效果好,对于大批量工件的清洗，改善劳动环境，提高清洗质量，具有重要意义。

The high-pressure spray cleaning machine has full functionality, reasonable structure, convenient operation, and good cleaning effect. It is of great significance for cleaning large quantities of workpieces, improving the working environment, and improving cleaning quality.

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