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工业制造品使用超声波清洗机的优势
来源:http://www.sinokohl.com/ 时间: 2025-04-07 浏览次数: 0
超声波清洗机通过高频振荡作用于液体介质内可起到清洗工件的作用。这一清洗技术自问世以来受到了各行各业的关注。超声波清洗设备的运用极大地提升了工作效率和清洗精度,以往清洗死角盲孔等一些难以触及的藏污纳垢之处一直使人们倍感头痛,超声波技术的开发和运用使清洗死角盲孔变得轻而易举。
Ultrasonic cleaning machine can clean workpieces by high-frequency oscillation in liquid medium. This cleaning technology has received attention from various industries since its inception. The application of ultrasonic cleaning equipment has greatly improved work efficiency and cleaning accuracy. In the past, cleaning blind spots and other difficult to reach dirt and grime areas has always been a headache for people. The development and application of ultrasonic technology have made cleaning blind spots and blind spots easy.
随着电子产品技术不断地更新迭代,超声波清洗机也渐渐地融入到我们日常生活中,就像从前离不开收音机一样,经由几代的演变,工艺及技术上都不断的提升。
With the continuous updating and iteration of electronic product technology, ultrasonic cleaning machines have gradually integrated into our daily lives, just like how radios were indispensable in the past. Through several generations of evolution, the process and technology have been continuously improved.
而在工业制造中,对于清洗这一环节,利用工业超声波清洗机有很多优势。首先先介绍下超声波清洗机主要的组件构成:
In industrial manufacturing, there are many advantages to using industrial ultrasonic cleaning machines for the cleaning process. Firstly, let's introduce the main components of the ultrasonic cleaning machine:
1.清洗槽:盛放清洗剂与待洗工件的容器,一般由304不锈钢制成,或者加厚的不锈钢材质制成,一般工业清洗机都带有加热及控温装置。
1. Cleaning tank: a container for storing cleaning agents and workpieces to be cleaned, usually made of 304 stainless steel or thickened stainless steel material. Generally, industrial cleaning machines are equipped with heating and temperature control devices.
2.换能器(超声波发生器):将电能转换成机械能,频率、功率视详细机型,且与用户清洗工件大小、污垢等因素相关。
2. Transducer (ultrasonic generator): converts electrical energy into mechanical energy, with frequency and power depending on the specific model, and is related to factors such as the size and dirt of the workpiece being cleaned by the user.
3.电源:为换能器提供所需电能逆变电源,入口IGBT元件,安装过流保护线路。
3. Power supply: Provide the required electrical energy for the transducer with an inverter power supply, input IGBT components, and install overcurrent protection circuits.
换能器将高频电能转换成机械能之后,会产生振幅极小的高频振动并传播到清洗槽内的溶液中,在换能器的作用下,清洗液的内部将不断地产生大量微小的气泡并瞬间爆裂,每个气泡的爆裂都会产生数百度的高温、近千个大气压的冲击波,不断冲击工件的表面,从而将工件冲洗干净。从超声波清洗机的清洗原理我们不难理解,为什么它的清洗效率和效果都令人惊叹:
After converting high-frequency electrical energy into mechanical energy, the transducer will generate high-frequency vibrations with extremely small amplitudes and propagate them into the solution in the cleaning tank. Under the action of the transducer, a large number of tiny bubbles will continuously be generated inside the cleaning solution and burst instantly. Each bubble burst will produce a shock wave of several hundred degrees of high temperature and nearly a thousand atmospheres of pressure, continuously impacting the surface of the workpiece, thus washing it clean. It is not difficult to understand from the cleaning principle of ultrasonic cleaning machine why its cleaning efficiency and effectiveness are amazing:
1.不论工件外形多么复杂,将其放入清洗溶液内,只要是能接触到液体的地方,超声波的清洗作用都能达到。如果细孔较深的,空气不易排出,超声波不易到达,则只需使用带有脱气装置的超声波清洗机就能比较快的清洗到位。可清洗螺丝孔、缝隙、沟槽等人工难以触及的部位
No matter how complex the shape of the workpiece is, placing it in a cleaning solution can achieve ultrasonic cleaning wherever it can come into contact with the liquid. If the pores are deep and the air is not easily expelled, and ultrasonic waves are not easily accessible, then using an ultrasonic cleaning machine with a degassing device can quickly clean them in place. Cleanable screw holes, gaps, grooves, and other areas that are difficult to reach manually
某实验显示:超声波清洗能去除 99.2% 的微米级颗粒,而手工擦拭仅能达到 87.3%
A certain experiment shows that ultrasonic cleaning can remove 99.2% of micron sized particles, while manual wiping can only achieve 87.3%
2.超声波清洗时液体内产生的气泡比较均匀,工件的清洗效果相比较其他清洗方式也比较平均一致。
2. The bubbles generated in the liquid during ultrasonic cleaning are relatively uniform, and the cleaning effect of the workpiece is also relatively average and consistent compared to other cleaning methods.
3.超声波清洗机搭配清洗剂的使用,加速污垢的分离、溶解,可有效防止清洗溶液对工件的侵蚀。
3. The use of ultrasonic cleaning machine combined with cleaning agents can accelerate the separation and dissolution of dirt, effectively preventing the erosion of workpieces by the cleaning solution.
4. 高效节能的清洁效率
4. Efficient and energy-saving cleaning efficiency
清洗时间缩短至传统方法的 1/5-1/10
Reduce cleaning time to 1/5-1/10 of traditional methods
对比实验:清洗 100 个注射器,超声波设备耗时 3 分钟,人工刷洗需 25 分钟
Comparative experiment: Cleaning 100 syringes, ultrasonic equipment takes 3 minutes, manual brushing takes 25 minutes
5.无需手工清理,防止了手工清洗对工件产生的伤害及清洗剂对人体的伤害,使用超声波清洗设备不仅能节省劳动力而且还提升了清洗效率,相信超声清洗的方式定会成为众多工业制造厂家的不二之选
5. No need for manual cleaning, preventing damage to the workpiece caused by manual cleaning and the harm of cleaning agents to the human body. Using ultrasonic cleaning equipment not only saves labor but also improves cleaning efficiency. We believe that ultrasonic cleaning will become the preferred choice for many industrial manufacturers
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